a/c 02 saturn L 300

2002 SATURN L300
93,000 MILES • 6 CYL • FWD • AUTOMATIC
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YUKON JOE
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I have an 02 saturn L 300 and the a/c wont work, the charge is about 110 psi so it should work. The a/c fuse in the box under the hood keeps blowing real quick as soon as you turn it on or plug in the pressure switch in the line. i checked the power at the a/c fuse location and its 12 v or a lil more and the other side reads -0.02?
Jun 4, 2011 at 5:43 PM
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SATURNTECH9
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If the fuse is blown those are the reading you will get.Try unplugging the a/c compressor and turning the a/c on with everything else plugged in and see if the fuse blow's/Let me know what you find.
Jun 5, 2011 at 12:54 AM
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YUKON JOE
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Yes it still blows the fuse even with the compressor unpluged. If you unplug the pressure switch on the line it doesnt blow until you plug that in, but when you do like i said the fuse blows but the idle kicks up a little like it should even if the fuse is blown. I tried unplugging the fan in front of the air compressor thinking there was a short there but no difference either.
Jun 5, 2011 at 4:25 AM
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SATURNTECH9
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The fan for the a/c condensor is on a different fuse then the a/c fuse the a/c fuse is for the a/c compressor circuit only.When you plug the high pressure switch in it just sends power to the a/c compressor.You most likely have a wire going to the a/c compressor shorted to ground somewhere.
Jun 5, 2011 at 5:29 AM
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YUKON JOE
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Could that be a wire from the compressor to the fuse box and or a wire from the pressure switch to the fuse box and or the compressor since the switch sends power to the compressor? Sounds confusing i no but thats the only way i could think of asking that. Cause it dont blow till i plug the switch in remember?
Jun 5, 2011 at 6:50 AM
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SATURNTECH9
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Do you have auto climate control or manual a/c?
Jun 6, 2011 at 3:05 AM
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YUKON JOE
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it is manual a/c.
Jun 6, 2011 at 3:09 AM
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SATURNTECH9
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Alright remove the a/c fuse even unplug the pressure switch if it makes you feel better.Then get your ohm meter put it on 200 ohm scale put the black test lead to ground then unplug the a/c compressor and put the red lead to the green wire that goes to the a/c compressor.Let me know what the reading are?
Jun 6, 2011 at 3:41 AM
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YUKON JOE
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ok i will in the morning cause its midnight here now.
Jun 6, 2011 at 4:02 AM
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YUKON JOE
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With the ohm meter set at 200 not 200k right? The reading is .8
Jun 6, 2011 at 4:36 PM
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YUKON JOE
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I just also checked it with the key on and it read 13.7 and thats not volts its 200 ohm just like you said???
Jun 6, 2011 at 4:46 PM
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SATURNTECH9
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Yes 200 ohm not 200K if you have .8 that is less then 1 ohm to ground on a power circuit to the a/c clutch there is your problem short to ground on that circuit like i was saying.
Jun 6, 2011 at 8:26 PM
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YUKON JOE
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So your saying there is a short in that green wire that runs from the compressor? the black one is ok?does that mean its the same wire that is in the fusebox that keeps blowing the fuse? And if i follow that green wire from the compressor i should find it grounded out shorted somewhere? thanks for the help also what should the ohm reading be on that wire if all is ok?
Jun 6, 2011 at 8:49 PM
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SATURNTECH9
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Yes that green wire supplies power to the a/c clutch if it's ground then when power passes thru the fuse and down that wire the fuse will pop because of a dead short to ground.there should be no path to ground on the wire.Look at the diagram i posted it show's the fuse sending power thru the switch contact side of the relay so when the relay is closed the fuse sends power thru the relay thru the fuse box and down that green wire to the a/c clutch.Most likely between the a/c clutch and the fuse box you will find a short to ground somewhere.The black wire is grounded as you can see.
Jun 7, 2011 at 1:00 AM
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YUKON JOE
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ok i'll keep working at it in the morning, so far i almost made it from the clutch to the fuse box stripping the tape an conduit i only got a little farther to go. If i dont find it before the fuse block then i'll have to take that apart to check the wire totaly right? thanks i hope i find it soon .
Jun 7, 2011 at 1:43 AM
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SATURNTECH9
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Yes there has to be a short somewhere causing the fuse to blow.Keep checking for that short to ground with the ohms meter also.
Jun 7, 2011 at 2:45 AM
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YUKON JOE
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what should the reading be when the wire is not shorted? would it be 1.0 or 0.00
Jun 7, 2011 at 3:13 AM
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SATURNTECH9
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No it should read like the leads were never hooked up.
Jun 7, 2011 at 3:37 AM
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YUKON JOE
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my meter starts out at 1. so is that what it should look like? also the black lead from the air compressor reads .8 like the green one did does that mean anything?
Jun 7, 2011 at 7:00 PM
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YUKON JOE
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i just got done stripping the wire harness from one side of the car to the other and found nothing? i cut the wire right were it goes into the fuse box and the reading was the same .8. the fuse box is hard to get apart to look at the underside but thats what i got to do now right?
Jun 7, 2011 at 7:03 PM
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YUKON JOE
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i found no short at all where i looked. could it be somewhere else? its hot and i got 2 little kids thats why im trying to fix it any other help would be appreciated.
Jun 7, 2011 at 9:42 PM
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SATURNTECH9
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After you cut the wire at the fuse box what is the reading at the green wire at the compressor?Also are you saying you have a connection to ground at the cut wire going into the fuse box.Do you have a blub test light?If so take the clip end and put it on the green wire see if the test light light's up if it does the wire is grounded.Also that black wire is supposed to be ground but if the green which feeds power is grounded then the fuse will blow.With the meter it should read out of limits or no reading at all to ground.
Jun 7, 2011 at 10:23 PM
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YUKON JOE
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where i cut the wire about 6 inches from fuse box then tested it and the fusebox side reading was the same .8. and at the compressor theres no reading , cause the wire is cut? plus the fuse dont blow till i plug in the pressure switch and if its plugged in it will also blow if i turn the a/c on inside?
Jun 7, 2011 at 10:41 PM
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SATURNTECH9
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Unplug the a/c relay then see if the green wire going into the fuse box is still grounded.
Jun 7, 2011 at 11:29 PM
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YUKON JOE
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yes the reading is the same??
Jun 8, 2011 at 12:21 AM
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YUKON JOE
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do no if it matters but i checked it with it running and the ac button on today and there was no change in the green wire yesterday i thought it went from .8 to 13.7 but i guess i was wrong yesterday?? also i checked the black one with the car running and the ac button on and it read like 21.2 today?? like i said dont no if this matters but i dont no what else to check now?? should i start inside at the a/c button light and look for bad wires? thanks again
Jun 8, 2011 at 1:09 AM
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SATURNTECH9
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I posted a wire diagram that shows how the a/c fuse feed's power to the switch side of the a/c relay when the relay is given power and the relay triggers then sends power thru the under hood fuse box then out to the green wire to the a/c clutch.All this checking iam asking you to do is key off a/c off etc.You may have to take it somewhere to have it looked at.When your checking something like this you can't just go all over the place you have to just start from one end and work your way to the other end of the circuit.
Jun 8, 2011 at 2:16 AM
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YUKON JOE
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ok i wont check it with the key on again i started at one end then ended up at the fuse box and didnt find nothing , ididnt mean to go all over the place but i thought maybe checking with the key on might tell you something? what about the diode how does the that connect everything and could that circuit be messed up? and i dont think any place around me could figure it out even the dealers arent very bright.
Jun 8, 2011 at 2:43 AM
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YUKON JOE
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do you think i need to pull the fuse box apart to make sure nothing is bad where i cant see it? i tried to get it apart but couldnt, i unscrewed the bolts to the plugs on the bottom of the fuse box but it wouldnt come apart, do i need to take all the fuses out to get it apart do you know?
Jun 8, 2011 at 2:45 AM
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SATURNTECH9
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Lets not take apart the fuse box if try too you could ruin it.Try this remove that diode and see if the short to ground goes away to that green wire going into the under hood fuse box.
Jun 8, 2011 at 7:38 PM
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YUKON JOE
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yes when you pull the diode it reads nothing it goes away.
Jun 8, 2011 at 7:54 PM
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SATURNTECH9
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Alright now were getting somewhere the diode is supposed to keep the flow of the circuit going one out and not allow it to back feed when the a/c clutch turn's off and keeps spinning it makes voltage and sends spikes back thru the circuit the diode keeps those spikes from doing any damage.Get yourself a new diode and lets start there.
Jun 8, 2011 at 8:59 PM
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YUKON JOE
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ok i have to wait till tomorrow and get it from the dealer. do you know if they sell them at advance or autozone, they said no?
Jun 8, 2011 at 9:23 PM
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SATURNTECH9
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That is a very uncommon part i doubt those places would have something like that your best bet is the dealer or ordering it from the internet.
Jun 8, 2011 at 9:26 PM
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YUKON JOE
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i finally got the diode put it in and everything tested good but the a/c dont work its getting 12-14 volts to the compressor now, so does that mean the clutch is bad? If so are they hard to do and do you have to evacuate the system to do it?
Jun 11, 2011 at 1:50 AM
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SATURNTECH9
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With the engine shut off does the center of the clutch turn freely?With the engine running if you have power and ground to the clutch and its not engaging and spinning the center then you have a bad clutch its better to replace the whole compressor.You will have to have the system evacuated and recharged when your done.You will also have to balance the compressor with oil.
Jun 11, 2011 at 3:50 AM
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YUKON JOE
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Yes the center turns freely. How can i be sure i got ground to the compressor can i check the ohm reading like i was doing if so what should it read? Also the relay clicks and the idle goes up a little but the fan dont come on for the compressor, does it not come on till the compressor actually runs? I just want to know that so im not tryin to fix everything if its just the compressor i'll do it.
Jun 11, 2011 at 4:48 PM
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YUKON JOE
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Now i just went out and checked it again and i had my wife turn the ac on and of with the car running and not and tapped the compressor with a hammer to see if i could get a click?? And after that i checked for 12 v and didnt have it at the green wire and im positive i checked it yesterday thats why i told you i had 12v??
Jun 11, 2011 at 7:12 PM
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YUKON JOE
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My mistake it must only get power when the car is running i checked and 12v, i thought for sure i've been checking with the car off but must have not been. I checked the green and black and reversed them and 12 v both ways so the ground must be good and the center turns freely by hand, that suck it wont engage. Still wondering about the fan too if you could let me know?
Jun 11, 2011 at 7:38 PM
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SATURNTECH9
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On that car the a/c condensor fan only runs at certain vechile speeds a/c pressures temp etc it doesnt just run because the ac is on.Sounds like a bad ac clutch though from what you have found.
Jun 11, 2011 at 9:30 PM
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YUKON JOE
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Do you no if there is a internal fuse or something on that compressor?
Jun 11, 2011 at 10:24 PM