Why does my Coil Pack crack between the # 2 and 5 cyclinders?

Tiny
GOLIATHS_WHITE_WOLF
  • MEMBER
  • 2002 DODGE CARAVAN
  • 125,000 MILES
I have a 2002 Grand Caravan with a 3.3l v6.I keep cracking the coil pack between the # 2 and 5 cyclinders. The van will act fine for months and then without notice the coil will crack. I was told to replace the plugs and wires due to a possible grounding problem. This did not correct the problem. I have noticed that the problem came about shortly after breaking a serp belt. Also the van will starting to misfire if its put under a severe load and if pushed too hard the coil cracks. My buddy is a Master Tech at a Dodge dealership and he said to replace the ECM. I would like to avoid the cost if a simpler solution could correct the problem. The van is also throwing a code for oxygen sensor heater since this problem arose. Thank you.
Wednesday, October 12th, 2011 AT 1:51 PM

8 Replies

Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
First of all, I would look at the mounting bolts for the coil and make sure they are torqued properly. If it is ok, then I would be looking at wires replace the plugs along with them. Cracking is unusual but it sounds like you have done the basics. I would not be so quick to replace the pcm.

The o2 sensor has nothing to do with it. It may be a failed heater internally that requires replacement

Roy
Was this
answer
helpful?
Yes
No
Wednesday, October 12th, 2011 AT 2:21 PM
Tiny
GOLIATHS_WHITE_WOLF
  • MEMBER
  • 3 POSTS
The plugs and wires were replaced with the second coil.I dont know if I torqued down the coil properly. I was afraid of overtightening the coil. I did not want to crack them. They are def not over tightened.I just dont understand how this thing can be fine for a month and then just pop.
Was this
answer
helpful?
Yes
No
+1
Wednesday, October 12th, 2011 AT 2:43 PM
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
That is real to say from here because I cannot see it or touch it. I agree that it does not make sense but I always start with the basics. Check the mounting bracket for the coil as well. Is the crack a stress crack? How big is it? Where is the crack?

Roy
Was this
answer
helpful?
Yes
No
Wednesday, October 12th, 2011 AT 3:13 PM
Tiny
GOLIATHS_WHITE_WOLF
  • MEMBER
  • 3 POSTS
The first coil had a hairline crack between 2 and 5 post. The second coil completely cracked open and ruptured in same area. Third coil hairlined the same as first. The mounting bolt for coil to bracket to manifold is next to #2 cylinder. Mounting bolt through coil to bracket is next to #1 and 3 cylinders.
Was this
answer
helpful?
Yes
No
Wednesday, October 12th, 2011 AT 3:35 PM
Tiny
ASEMASTER6371
  • MECHANIC
  • 52,797 POSTS
I still think it is a mounting issue that is stressing the coil. I will put it out to some other guys to see if they have seen this issue with a resolution.

Roy
Was this
answer
helpful?
Yes
No
Wednesday, October 12th, 2011 AT 4:09 PM
Tiny
BODYSHOPBOB
  • MEMBER
  • 2 POSTS
My 2006 grand caravan coil pack cracks on the bottom. Does any one know why
Was this
answer
helpful?
Yes
No
Tuesday, January 23rd, 2018 AT 6:29 AM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,643 POSTS
It sounds like they got overheated can you shoot a quick picture with you phone and upload it here so I can tell for sure?
Was this
answer
helpful?
Yes
No
Thursday, January 25th, 2018 AT 10:23 AM
Tiny
BODYSHOPBOB
  • MEMBER
  • 2 POSTS
Thank you for your reply, but after the seaond one I replaced I used urathane on the bottom to seal it I thought? I have put a oem in it yesturday, and It looked so different than the after market.
Thank you for your responce
Bob
Was this
answer
helpful?
Yes
No
Friday, January 26th, 2018 AT 12:51 PM

Please login or register to post a reply.

Sponsored links