I recently had a P0401 on my 99 Saturn SC2 with 110K miles. I replaced the EGR valve but that was not the problem. Then I saw this post that said that the engine idle should increase with the EGR valve removed. My engine did not. I found a clogged port in the throttle body that goes to the EGR valve. The gunk clogging the port was like tar. I removed the EGR valve again so I could blow compressed air from the EGR port and out through the throttle body port after I had used a lot of carb cleaner and rags to clean out the throttle body and the port. I had to remove the air filter duct and then 2 nuts to remove the butterfly valve/ throttle valve. The port was just inside and was easy to get at. Makes sense now why I had Insufficient air flow to the EGR. Just wanted to share that information.
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Thursday, December 8th, 2011 AT 1:12 AM