EGR issue

Tiny
RATIZZLE
  • MEMBER
  • 1998 CHEVROLET SILVERADO
  • V8
  • 4WD
  • AUTOMATIC
  • 119,500 MILES
I had the fuel pump replaced. On the way home it felt as if the fuel was not being regulated and the throttle was surging. The service light came on and it came up with an EGR code. I tried cleaning the existing EGR valve and put it back on. I got the code to go away and the surges seemed to stop for the most part. However, now it has hesitation on take offs. I bought a new EGR valve, replaced it and the whole truck starting idling horribly and would almost die when gas was applied. I put the old EGR valve back on and drove it a few miles and got a service light.

Had it checked at Autozone and it said EGR Closed. I took the EGR valve I had bought back and got a new EGR valve and put that one on. Did the same thing while idling. I noticed the gasket was a little bigger around the bolt holes, so I used the old gasket with the new EGR valve, and the idle is now fixed, however I still have the hesitation on take offs. Is it possible the gasket is still not 100% tight? Is it due to the fuel pump? I never had any issues until the fuel pump was put on. Im really frustrated with this. After putting on the EGR valve with the old gasket, the light had come on, but then went off. Hope you can help me.
Wednesday, August 10th, 2011 AT 10:21 PM

2 Replies

Tiny
BGIL6773
  • MEMBER
  • 1 POST
I have a 98 Silverado 4x4 with the exact same everything! New fuel pump and filter, EGR codes and rough idle when cold. Replaced EGR and no fix. Same problems. Have you fixed the problem? I am baffled and dont have a tech2---No EGR vacuum lines. All electronic. Only hesitates when cold. Hit the gas when cold. Stumbles and almost dies. Once going runs well. Horrible fuel mileage now too. Fuel pressure is perfect and within specs.
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Friday, March 26th, 2021 AT 9:51 AM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 47,320 POSTS
Hello,

These valves are electronic and temperamental so you must use a AC Delco replacement valve are you will have an internal valve leak. Here is a diagram (BELOW) that will help you get the job done.

Please let us know what happens.

Cheers, Ken
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Friday, March 26th, 2021 AT 9:51 AM

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