How do I change the intake manifold gasket upper and lower

1997 FORD EXPLORER
167,132 MILES
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DLRL10076
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From the codes im getting and the info I have, all the roads have lead back to intake gaskets being bad
Sep 13, 2011 at 2:20 PM
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DOCFIXIT
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Engine? what are the codes? what has been replaced?
Sep 13, 2011 at 5:42 PM
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DLRL10076
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4.0L sohc.
PO171, PO174, PO301-PO306,PO430, PO001

I have replaced the spark plugs and wires. I just purchased the tps today and so far that is it. I had a diagnosic test done about a week ago and the garage said I needed to replace the intake gaskets. I have also cleaned the MAF and replaced the fuel filter. It seems to consume alot more gas then it suppose to and until it warms up it will idle rough and stall out unless I hold the gas and it will stall out while Im driving sometimes. I also hear a whistling sound while the truck is idle position
Sep 13, 2011 at 6:20 PM
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DOCFIXIT
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Check that air cleaner box is secured tightly and snorkle is clamped tight. Then at idle lightly spray carb cleaner around throttle body and upper intake gasket. if a leak engine will idle smooth when spray is on leak.
Sep 13, 2011 at 6:35 PM
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DLRL10076
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ok the air cleanerbox is secured and clamped tight. I did spray the carp cleaner with no resuts wh I sprayed the throttle boy but when I sprayed the the upper intake it did idle smooth
Sep 14, 2011 at 1:49 PM
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DOCFIXIT
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Disconnect Batt, splash cove over accel. cables, remove cables from throttle body and air cleaner snorkle.Disconnect all vacuum hoses from intake ie. IAC,TPS,EVR,VIS and PCV.Disconnect Intake Manifold Tuning Valve(IMTV)remove brake booster hose.Remove 8 Upper intake bolts(see diagram). Disconnect left side Vapor Manegement Valve VMV(see diagram) clean surfaces install gasket torque to 62ft.lbs.
Sep 15, 2011 at 2:13 PM
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DLRL10076
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Ok... thanks for your help, it looks like alot of disconnecting but overall not to bad of fix.
Sep 15, 2011 at 5:23 PM
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DOCFIXIT
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Yes take pics and use tape to lable hose,wire locations
Sep 15, 2011 at 6:03 PM
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KHAOTICAN
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I replaced the upper and lower intake gaskets now I need the upper and lower torque specs and sequence.
Aug 20, 2018 at 7:21 PM (Merged)
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EMERGENCYTECH
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Here's the torque specs.. always tighten from the center out in a crossing pattern
Aug 20, 2018 at 7:21 PM (Merged)
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KHAOTICAN
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I replaced the upper and lower intake gaskets I need the torque specs and sequence for a 97 ford explorer 4.0 sohc motor
Aug 20, 2018 at 7:21 PM (Merged)
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KNOWLEDGE IS POWER
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You want work from the center outwards. That's usually how the ones that require sequence are, but here is more on it:

Upper Intake Manifold Nut 20-25 Nm (15-18 ft. lbs.)
Throttle Body Bolts 8.5-12 Nm (6.2-8.8 ft. lbs.)

Here are diagrams that have more information below

Check out the diagrams (Below)

Please let us know if you need anything else to get the problem fixed.

Cheers
Aug 20, 2018 at 7:21 PM (Merged)