1997 Chevy Cavalier 2 piece axle seal on driver's side (4T4

1997 CHEVROLET CAVALIER
139,710 MILES • 4 CYL • FWD • AUTOMATIC
Avatar
MATTM421968
  • MEMBER
  • 5 POSTS
Hi.
I need to know how far the inner seal (rubber lined cup) goes onto the output shaft of the transmission. I can't find a spec for this anywhere. It is not covered in the Haynes Manual or on the Alldata website. I did manage to remove the old one without the use of the $288 GM tool, but I am not sure about reinstalling it. It gets pressed on and the old one was pressed in a little too far from what I could see.
The seal kit is GM Part # 24203910 (Photo 0005). I am working on the driver's side (photo 0004) shaft is still in tranny and supposedly not a stub shaft.
Any help would be appreciated. Thanks.

Matt[img:4d692e5168]http://www.2carpros.com/forum/automotive_pictures/507903_Photo0004_1.jpg[/img:4d692e5168]
[img:4d692e5168]http://www.2carpros.com/forum/automotive_pictures/507903_Photo0005_1.jpg[/img:4d692e5168]
Mar 27, 2010 at 5:18 PM
Advertisement
Avatar
HMAC300
  • ASE Certified Mechanic
  • 48,601 POSTS
  • ASE Certified Mechanic
thesmaller seal shoul d b driven in until it seats or almost seats. the larger seal should be driven in flush with the case. Make sure that the spring faces towards the transmission otherwise it will leak......
Mar 27, 2010 at 6:30 PM
Avatar
MATTM421968
  • MEMBER
  • 5 POSTS
Thanks to hmac300..super fast reply and good info. Just thought I'd let folks know what I found out by accident. To install the inner seal onto the axle shaft they say you need an installation tool...maybe so, however a 1 1/8 12 point deep well Craftsman socket fits inside the inner seal PERFECTLY! Tight fit and the socket only presses on the metal lip inside the seal and is deep enough to seat the seal properly.
Hope this helps somebody.
Thanks again hmac300!
Apr 19, 2010 at 11:43 PM
Avatar
FIXITMR
  • ASE Certified Mechanic
  • 9,990 POSTS
  • ASE Certified Mechanic
how did you get the old inner seal out? got another guy with same delima! https://www.2carpros.com/expert/questions/1997-chevrolet-cavalier-tool-available-removing-2-pc-axle-seal
Dec 30, 2011 at 12:41 AM
Join 2CarPros for free, one of the most advanced car repair communities on the internet. From first-time drivers to seasoned mechanics, everyone is welcome to reply, share details, and get better answers. You can add a temporary image or video first; uploads are limited to 20 MB.
Ask a Free Question
Repair Safety Notice: This information is for general instructional purposes only. Vehicle repair can be dangerous. Verify all information, follow manufacturer service procedures, use proper tools and safety equipment, and consult a qualified repair shop when needed.