Installation
1. If reassembling exhaust camshaft, install gear spring, sub-gear, wave washer and snap ring. Using spanner wrench, rotate sub-gear counterclockwise until holes in main gear and sub-gear are aligned. Ensure pins on the gears align with ends of gear spring. Temporarily install service bolt "A". See Fig. 13. Ensure gear teeth of main gear and sub-gear are aligned. Tighten service bolt.
2. Apply engine oil to thrust surfaces and journals of camshafts. Install exhaust camshaft in cylinder head. Rotate exhaust camshaft so timing marks (2 dots) on right cylinder head or 1 dot on left cylinder head are positioned at 90-degree angle to cylinder head.
3. Apply engine oil to seal lip on NEW oil seal. Install oil seal on exhaust camshaft. Apply sealant on No. 1 exhaust camshaft bearing cap at the bearing cap-to-cylinder head surface.
4. Install exhaust camshaft bearing caps in numerical order. Ensure arrow on top of camshaft bearing cap is pointing toward timing belt end of engine. Coat camshaft bearing cap bolt-to-camshaft bearing cap surface and bolt threads with engine oil. Install and tighten exhaust camshaft bearing cap bolts to specification in reverse order of removal sequence using several steps. See Fig. 7.
5. Install intake camshaft in cylinder head. Rotate intake camshaft so timing marks (2 dots) on right cylinder head or 1 dot on left cylinder head are aligned with timing mark on exhaust camshaft.
6. Install intake camshaft bearing caps in numerical order. Ensure arrow on top of camshaft bearing cap is pointing toward timing belt end of engine. Coat camshaft bearing cap bolt-to-camshaft bearing cap surface and bolt threads with engine oil. Install and tighten intake camshaft bearing cap retaining bolts to specification in reverse order of removal sequence using several steps. See Fig. 7.
7. On all cylinder head applications, remove service bolt "A" from the exhaust camshaft. Check and adjust valve clearance.
8. Apply sealant to grooves of semi-circular plugs and install in cylinder head (if removed). Before installing valve cover, apply sealant at front and rear areas of cylinder head. See Fig. 5.
CAUTION:
Ensure service bolt "A" is removed from sub-gear on exhaust camshafts.
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Sunday, January 27th, 2013 AT 5:45 AM