Headlight problem

1993 GEO PRIZM

193,000 MILES

DJPORTER

MEMBER
1 POST

I have a 1993 Geo prizm lsi 1.6l with an electrical problem. When cold, everything is fine, after car warms up, voltage drops and headlights dim. It has a new battery and alternator tested fine, albeit in cold state. terminals are clean and no loose connections. What I find odd is when the problem presents itself, the voltage will drop to about 11.5 and stay there. Any ideas? Is it alternator failing or do I need to look elsewhere?

Dec 20, 2011 at 1:49 AM

CADIEMAN

✓ASE Certified Mechanic
3,544 POSTS

replace the alternator 11.5 is way to low.

Dec 20, 2011 at 2:16 AM

KHLOW2008

✓ASE Certified Mechanic
41,814 POSTS

Check the crank pulley if equipped with harmonic balancer. Ensure the alternator belt is adjusted correctly.

Dec 20, 2011 at 4:11 PM

DJPORTER

MEMBER
1 POST

Interesting, problem surfaced after I had replaced the harmonic balancer. It was a used part pulled off a car. What should I check for as far as that is concerened? As far as alternator belt, it doesn't seem loose. Can it being too tight cause a problem?

Dec 21, 2011 at 2:55 AM

KHLOW2008

✓ASE Certified Mechanic
41,814 POSTS

Tight would not cause the problem described but it might emit a humming noise.

The outer ring of the crank pulley could be freewheeling over the inner pulley if the harmonic balancer is bad.

Use liquid paper to draw a line across the face of the crank pulley. Run the engine and after a few minutes, stop engine and if the line is out of alignment, the harmonic balencer is bad causing the non charging.

Dec 21, 2011 at 2:12 PM

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