Unable to remove transmission speed sensor

Tiny
SAXON DELAW
  • MEMBER
  • 2000 TOYOTA SIENNA
  • 3.8L
  • 6 CYL
  • FWD
  • AUTOMATIC
  • 389,000 MILES
Unable to remove the transmission speed sensor from van listed above. (Please note, I strangely have the A540E transmission, which was supposed to have not been used after the 2000 models. I assure you, this is 100% confirmed).

I located the transmission speed sensor and have subsequently removed the bolt. However, this appears to be as far as I am going to be able to get, as I have been completely unable to disconnect the sensor from the wiring harness (the part in which the sensor connects. Which sits down inside the transmission housing/shroud (sorry, I am unfamiliar with the correct term as I am a nurse, not a mechanic). I sprayed it with P.B. Blaster at least two to three times a day, every day for the past twenty one days and for the past four days I had a tiny bag clipped to it with a hemostat in order to submerge the entire sensor in PB Blaster. This thing is not budging.


Would very much like to know whether it twists off, or simply pulls apart. I have exceptionally detailed video in 4k and 4k pictures if you think they might help.

I have tried everything aside from beating it with a sledge hammer. It simply will not budge. Of course, the whole thing is dislodged from the transmission housing/case/shroud, whereas it should seat nicely into the hole. I have also attempted to re-seat it in order to utilize that as a sort of wedge to help removal.

I am curious as to how I can deal with this. Is clipping the wires from the part that the sensor connects an option or does this part belong to a larger wiring harness that cannot just be replaced?

Thursday, August 10th, 2017 AT 6:56 PM

1 Reply

Tiny
KASEKENNY
  • MECHANIC
  • 18,907 POSTS
More than likely you are going to have to drill that old sense out. I have not seen them come apart like this but the reason it did was because the bore of the steering knuckle for the sensor is corroded.

When this happens the sensor gets stuck and does not come out very easily.

So that means we need to get a drill bit slightly smaller then the bore size as you don't want to enlarge it, just remove the sensor casing.

Here is a guide that will help with drilling out the sensor:

https://www.youtube.com/watch?v=YDt5OUIZTs0&t=288s

Then we need to clean this out really well and replace the sensor.

Please let us know if you have other questions. Thanks
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Friday, September 10th, 2021 AT 7:45 PM

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