Transmission limp mode - no codes?

Tiny
MERLIN74
  • MEMBER
  • 1994 DODGE INTREPID
  • 3.3L
  • V6
  • 2WD
  • AUTOMATIC
  • 185,000 MILES
The transmission is going into limp mode but the TCM is not logging any codes. Anytime I do the key on key off to extract fault codes all that ever comes up is 55 (end of codes). This has been happening for years but only occasionally and has always been remedied by shifting to park and restarting the engine. Now it is happening frequently and is not always cured by restarting. The transmission oil level and condition are fine. When not acting up, the transmission shifts normally.

The service literature provided by IMPALASS in an old thread contained some information that makes me question the transmission control relay as it is possible for it to be faulty yet not log a code. Thread found here: https://www.2carpros.com/questions/dodge-intrepid-1993-dodge-intrepid-transmission-drops-into-limp-in-mode-on

See excerpt below:

*On 1993-1995 my vehicles, relay outputs only checked for one second after start up. Consequently, if relay output is lost after that period, the transmission will go into limp-in mode with no DTC's.*** Beginning with 1996 my vehicles, relay output is always sensed, therefore anytime the switched battery drops below three volts, the transmission goes into limp-in mode and sets the code.

Does anyone have access to the same literature and would you be willing to email it to me? The diagrams above are of poor quality and I cannot expand for better viewing.

Any help would be greatly appreciated.

Thanks in advance,

Glen
Wednesday, December 13th, 2017 AT 12:59 PM

9 Replies

Tiny
CARADIODOC
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The problem is although Chrysler made reading fault codes yourself much easier than any other manufacturer, you are reading fault codes in the engine computer when you cycle the ignition switch.

This guide can help

https://www.2carpros.com/articles/retrieve-trouble-codes-for-chrysler-dodge-plymouth-odb1-1995-and-earlier-car-mini-van-and-light-trucks

You need a scanner to read fault codes in the transmission computer.
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Wednesday, December 13th, 2017 AT 2:48 PM
Tiny
MERLIN74
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Thanks for the reply.

Are there any generic code readers available for this application (pre OBD) or is a dealer with OEM diagnostic tools the only game in town?
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Wednesday, December 13th, 2017 AT 3:16 PM
Tiny
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All of the inexpensive code readers just read engine codes, but from what I have read, there are some now that claim to read anti-lock brake system codes. If you are going to have more use for this, my recommendation is to check eBay for an older scanner.

When I worked for a very nice family-owned Chrysler dealership in the 1990's, I bought a Monitor 4000 so I did not have to wait my turn for the factory scanner. Later, the dealer gave me one of their Chrysler DRB2s that did not work. Being the electrical genius I claim to be, I fixed it. These two scanners look identical and are built by the same company. Both use a plug-in cartridge, but they do not interchange. Look on eBay for a DRB2, and a "Supercartridge" with a yellow label. That will cover all the model years up to 1995 and all the car models with just one cartridge. If you find older cartridges, each one covers only certain models.

The Monitor 4000 basic cartridge covers GM, Ford, and Chrysler products up to the year listed, but aftermarket scanners never do quite as much as the manufacturer's stuff. This one just does it on more brands. The reason I bought this scanner is it came with a free cartridge specifically for Chrysler transmissions. In fact, now that I think of it, the standard cartridge is just for engines, not for transmissions. Later, I found an ABS cartridge for this scanner, but I never tried to use it.

I suspect you can find either of these scanners for around fifty bucks. They are obsolete for independent repair shops. I have the newer Chrysler DRB3 for all of my vehicles, but the later versions only work on 1998 through all 2003 models and up to some 2008 models. With separate plug-in cards, it will work all the way back to 1983 models, covering everything the DRB2 can do, and more. With a different plug-in card, it can do emissions-related stuff on any brand of vehicle sold in the U.S. Starting with 1996 models.

A lot of independent shops bought DRB3's because of the ability to work on other brands, but even those are becoming obsolete now. You might ask around at some local shops if they have one they would like to sell. Some would jump at the chance to turn an old piece of equipment into dollars they could use to buy something newer.

If you do not mind spending tons of money, consider Snapon's Solus Edge. These cost under $4,000.00 new, but they gouge you on the annual updates. Those cost $1,000.00, but the trick they pull is you cannot skip any years. If you find one on eBay that has only been updated to, lets say, 2014, to be of value in a shop, you would have to buy the 2015, 2016, and 2017 updates, before you could buy the 2018 update. You could buy a new scanner for the same cost, already updated. For this reason, these scanners lose their value very quickly. In a few years, I'm going to buy one updated to 2015 for my 2014 truck, and never update it further after that. That truck is too new for my DRB3. Last time I checked, these scanners updated to around 2010 to 2014 were going for around $800.00.

Also, look at your favorite auto parts store to see what they have. I have seen some that claim to be full scanners for less than $100.00, but I am sure they will have limitations. A friend bought one of these that will display sensor data, but the readings are updated only about once every four or five seconds. It is real easy to overlook critical glitches when they are so slow. These also only usually show up to four lines of data. My DRB3 shows about twelve lines and it updates really fast.

The other advantage with the better scanners is they are "bidirectional", meaning you can talk back to the computers and command them to do stuff. For example, if you have a bad radiator fan, you have to wait, and wait, and wait for the engine to get hot enough for the fan to turn on, but it never does, so how will you know when you can take voltage readings? With the scanner, you can select the fan relay and have the engine computer cycle it on and off while you poke around in the circuit. The engine does not even have to be running. You can fire injectors, ignition coils, and command the fuel pump to run.

Your car also has a body computer, an airbag computer, and possibly an ABS computer, remote key-less entry module, and traveler computer. Even the instrument cluster is a computer module that can be accessed by scanners. The Chrysler scanners will let you reprogram tire size to adjust the speedometer, and turn on and off customer convenience settings like the speed-sensitive power door locks, and things like that. Once you have a scanner, you will never happy after that with a simple code reader.
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Wednesday, December 13th, 2017 AT 5:53 PM
Tiny
MERLIN74
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Thanks for the information and all of your time!

I have always wanted a good quality scan tool but just cant justify the cost for personal/home use.

I appreciate the tip on the DRB2/yellow cartridge and the OTC Monitor 4000. Seen a bunch on eBay in just a minute or two of searching. I will probably head that route.

Thanks again,

Glen
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Wednesday, December 13th, 2017 AT 6:51 PM
Tiny
MERLIN74
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Hello,

Just an update on the transmission limp mode issues.

I took the car to a small independent repair shop that scanned the transmission for codes for a reasonable price & came up with the following:

35 loss of prime

36 fault immediately after a shift

53 gear ratio error in 3rd

21 battery disconnected

Scanning was done with an older Snap-on scanner. The young guy that pulled the codes couldn't tell me how many counts there were of each code or when they had occurred. Not sure if that was because of a limitation of the scanner or a lack of familiarity on his part?

The owner/foreman of the shop said code 53 could point towards issues in the output speed sensor circuit. The speedo seemed to be working normal when the transmission dropped into limp mode but watching the speedo a little closer now it doesn't appear to sweep as smooth as it should. Seems to stutter ever so slightly.

Could an intermittently glitching sensor cause the trans. To go into limp mode? If so, would you happen to have the diagrams, pin-outs, & resistance values for the output speed sensor circuit?

Regarding code 35, I'm assuming that the only easy / cheap possibility would be a problem with the filter(plugged or leaking)? The other options would be internal & labor intensive I.E. Trans. Oil pump?

Thoughts?
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Friday, December 15th, 2017 AT 11:47 AM
Tiny
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The speedometer bouncing you described is normal. That occurs on all of my vehicles too except on my '88 Grand Caravan. That was the last year that used a speedometer cable. For the newer models, all of the gauges are complicated "stepper" motors instead of the uncommonly-reliable mechanical gauges. Stepper motors are placed to the desired position when the computer pulses its coils of wire with varying polarities and voltages. Those positions are updated only a couple of times per second. If the pointer is rising or falling at a significant rate, you'll see it has a pulsing effect.

You'd be getting different fault codes if a speed sensor had a problem. A momentary break in the circuit, such as a poor connection between two mating terminals in a connector, would be detected as an electrical problem, and the appropriate code would specify that. That could occur anytime. As you can see, two-digit fault codes on '95 and older vehicles aren't very descriptive. The most telling code is 36. If that is the only time the problem occurred, it is related to a clutch pack taking too long to lock up. That points to excessive wear of the clutch plates in one of the clutch packs, and that would agree with code 53.

Most likely, code 53 is being detected through a properly-working speed sensor. The sensor won't cause that slippage.
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Friday, December 15th, 2017 AT 3:07 PM
Tiny
MERLIN74
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Ok, so the speed sensor can be ruled out.

Is there any point in dropping the pan to check if there are any issues with the filter not sealing properly causing the pump to lose prime occasionally? Could that cause a slow shift and subsequent code 36? Does the shift to 3rd gear require more oil than other gear changes?
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Friday, December 15th, 2017 AT 5:53 PM
Tiny
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Now you're asking stuff I don't know. From what I remember, the filter has a built-in tube with an O-ring that plugs into the valve body. The pan holds it up so it can't become disconnected. Even if the filter was left out, the pick-up port is so low, it would be sitting in fluid all the time. It wouldn't be likely to suck up air, but the fluid would be unfiltered.

I think the best place to start is by reading the "clutch volume index", (CVI) on a scanner. That is a set of four numbers corresponding to the number of CCs of fluid it takes to apply each clutch pack. Once you know those, visit a transmission specialty shop. The people there are experts and will be able to tell you how much life is left in each clutch. From my sad memory, it seems to me "80" is about the highest it can go before no amount of fluid will make up for the wear to the clutch plates. Once the slippage occurs, it will go to limp mode. If the CVI looks okay, hopefully they can suggest a better course of action.

If slippage is the cause of the problem, and you know which up-shift is responsible, a trick to get around it for a while is to accelerate harder than normal, then let up a lot when that shift is about to occur. That way there's no load on the clutch packs that are about to engage, so they're less likely to slip. Once you've given it a few seconds to lock up solidly, continue to accelerate like normal.

Sometimes transmissions go to limp mode during down-shifts, especially when nearing a full stop. I don't have an answer or solution for that.
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Friday, December 15th, 2017 AT 6:17 PM
Tiny
MERLIN74
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Thanks again for the info!

I was afraid of that.

Wishful thinking it could be something simple / cheap / easy. LOL
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Friday, December 15th, 2017 AT 6:33 PM

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