Hi,
First, (and I suspect you have), have you checked the transfer case fluid? Also, there are two different transfer cases that were used. Near the drain plug and fill plug will be an identification tag. I need to confirm which you have. See pic 1 below.
Next, have you tried to scan the computer to see if there are any codes stored that may indicate where the issue is coming from? See pic 2.
If you haven't, I recommend having the can-bus scanned for codes. The vehicle has a transfer case shift control module that may have codes stored.
CAN stands for controller area network. Basically, the different modules in the vehicle are tied together via a few wires. This type of scan will identify codes regardless of the module storing them.
Here is a link that explains how it's done:
https://www.2carpros.com/articles/can-scan-controller-area-network-easy
Let me know if that has been done. Also, let me know the fluid level and condition and the transfer case model as well as any codes that are stored.
Take care,
Joe
See pics below.
Images (Click to make bigger)
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Thursday, December 1st, 2022 AT 8:29 PM