There's a couple of more common things to start with. The first involves measuring how easily the steering knuckles can be turned. This front suspension system uses ball joints that have to be adjusted to achieve the specified turning force. Unlike other more common ball joints, these cannot be just pressed in and off you go. If the ball joints are too tight, it will cause "memory steer" which is when the steering system stays where you put it rather than freely returning to center on its own. With memory steer, you will be constantly correcting the direction of travel, and it makes for a very tiring vehicle to drive. Here's the procedure for checking the knuckles' turning forces. From my limited experience with this type of system, if a knuckle is tight, you'll feel it long before you have to dig out the torque wrench and other special tools. If you aren't sure if a knuckle it too hard to turn, it is likely okay.
BALL STUD PRELOAD MEASUREMENT
EXCEPT WRANGLER
Ball stud preload is measured when vehicle exhibits high steering effort or slow return of the steering mechanism after turns. If this condition occurs and all other items affecting steering effort are normal, ball stud preload should be checked.
1. Raise and support vehicle. Remove front wheels.
2. Disconnect steering damper at tie rod if equipped.
3. Unlock steering column. Disconnect steering connecting rod at right side of steering knuckle on CJ and Scrambler models; and on all other models, at right side of tie rod.
4. Remove cotter pin and nut attaching tie rod to right side steering knuckle.
5. Rotate both steering knuckles completely several times, working from right side of vehicle.
6. Assemble a socket and 0-50 ft. Lb. Torque wrench onto right tie rod attaching nut. Torque wrench must be positioned parallel with the steering knuckle arm on 1980 vehicles, or perpendicular to arm on 1981-87 vehicles.
7. Rotate steering knuckles slowly and steadily through a complete arc and measure torque required to rotate knuckles.
A. If reading is less than 25 ft. Lbs, turning effort at knuckles is normal. Check other steering components for defects or binding.
B. If reading is greater than 25 ft. Lbs, proceed to step 8.
8. Disconnect tie rod from both steering knuckles. Install a 1/2 x 1 inch bolt, flat washer and nut in tie rod mounting hole in each of the steering knuckles.
9. Measure torque required to rotate each steering knuckle as described previously.
A. If torque is less than 10 ft. Lbs, steering effort is within specifications.
B. If torque is more than 10 ft. Lbs, perform "Ball Stud Preload, Adjust" procedure.
10. If both steering knuckles are within specification, check for damaged or tight tie rod ends.
The next thing is "caster" which is one of the three main alignment angles. There's a lot of theory involved with caster, but the easiest way to describe it is to look at the fork of a bicycle, and how it angles rearward at the top. When you add your weight to the bicycle, that angle is what lets you ride no-handed. Positive caster is when the upper steering pivot, the upper ball joint in his case, is slightly rearward of the lower steering pivot, or lower ball joint on your vehicle. If they were straight above and below each other, that would be 0.00 degrees. The most common specification for caster since the mid 1960s has been around 3.00 degrees. That's not much, but it is enough that if you disconnected the steering linkages, then set the vehicle down on the tires, the car's weight would make each front wheel turn toward the center with so much force, you would not be able to pull them back straight by hand. The idea is both wheels should be tugging toward the centerline of the vehicle with exactly equal force, then those pulls offset each other when the steering linkage is connected between them.
If caster is not equal on both sides, the vehicle will pull toward the side with the lower reading. If you received a printout of the alignment, post the numbers for caster, camber, and toe for both front wheels.
Camber is another of the three main alignment angles. That one is easier to see. It is the inward or outward tilt of the wheel as viewed from in front of the vehicle. Positive camber is tilted out on top and is the most commonly specified for best tire wear. It is also critical that camber be equal on both sides. Each tire wants to roll in the direction it's leaning. When camber is equal on both sides, the two pulls offset each other and the car goes straight.
Two notes of value. First, camber pulls twice as hard as does caster. That means if you have a difference in camber of 0.25 degrees, lets say higher on the left, so it causes a very slight left-hand pull, that can be offset with a 0.50 degree caster pull to the right. On a lot of car models from this era, adjusting caster and camber to exactly the perfect settings was almost impossible. Instead, we had to shove a wheel, tighten it, take a reading to see what we got, loosen it, shove it again, tighten it, see if we made it better, and keep doing that over and over until we decided it was "good enough". These slight differences from side to side will not be noticed or cause a problem, but by the time you get to around a 0.50 degree camber pull one way offset with a 1.00 degree caster pull the other way, an alignment specialist such as myself can see that in how the steering wheel reacts to bumps during a test drive. By the time you get to a 1.00 degree camber difference offset by a 2.00 degree caster difference, many car owners will notice the odd handling.
That brings me to my second point. Your vehicle uses a solid front axle housing. On all other suspension systems ride height is a huge factor in the alignment, pulling, and tire wear. With your solid front axle, ride height is one variable we don't have to worry about.
Next is the method of adjustment for camber and caster designed in by the engineers. Solid axles provide the worst ride quality of all the different front suspension designs, but it is by far the strongest system. Alignment adjustments are made by installing sleeves around the upper ball joint's stud with an offset hole. The point of value is caster or camber can only change from what it left the factory with if something is bent or worn. That is most likely to be a worn and sloppy ball joint. Next most likely would be a bent ball joint stud from a sideways crash. The least common of the possibilities is the axle housing is bent from a really hard crash. In one case I became involved with, we found one tube running from the front differential housing to the left wheel was rotated from a hard crash. There's about a 1" hole on each side of the differential housing used to hook to a special tool when working on those gears. You can look through those holes and see the end of the two tubes. Once those tubes are pressed in, the assembly is painted black at the factory. With the one I was involved with, you could see the tube had rotated by the painted circle being offset, and some shiny unpainted part of the tube was exposed. We were looking for why caster was way too high on that side. We ended up pulling it back to its proper orientation with a pair ratchet straps, then we tack-welded it to be sure it stayed there. Check for that kind of damage only if caster is wildly different side to side, and only if the vehicle had been crashed previously.
The last thing to consider is while I mentioned that a real common caster specification is around 3.00 degrees, there are a few models that call for much more. Jeeps are some of those models. Yours calls for 6.00 caster. Some newer Jeep models call for even more. As late as the mid 1960s a lot of vehicles used negative caster, meaning the upper steering pivot was forward of the lower one; the opposite of the fork of a bicycle. Caster causes the front corners of the vehicle to raise or lower when the steering is turned. Negative caster made big heavy trucks easy to steer without power steering.
Caster is also responsible for steering stability. That wasn't a concern until the mid '60s when we started driving faster, often as fast as 60 to 65 mph. Steering wander became a problem, and that was solved by going to positive caster, but that made steering very difficult. That is why power steering became necessary. The point of this story is there are some alignment specialist who have heir own set of specifications they try to use on every model in an attempt to get the best possible tire wear. Some manufacturers don't care about tire wear because that doesn't show up until long after you bought their vehicle. They're more concerned with ride quality as that is what customers compare on test drives. For your model, there should be very little work required since caster and camber can't really change on their own, but if caster is too low, the mechanic may have been satisfied if it was simply equal on both sides. At only 3.00 degrees caster, you will have steering wander that requires constant correction. Also, caster is the only angle that causes the steering system to return to center after you go around a corner. With caster too low, the system will be lazy and not want to come back to center on its own.
One more thing to look at is the steering damper. Those are usually used on vehicles that call for such high caster settings. With caster that high, often the steering system comes back to center so fast that it overshoots and goes the other way. Road forces on the tires add energy which makes the steering oscillate back and forth rapidly until you slow down. That is the "death wobble" you may be familiar with. Steering dampers reduce that oscillation. They look like a regular shock absorber except they extend and retract with equal stiffness in both directions. One end is connected to the steering linkage and the other end bolts to the frame or cross member. Most steering damper failures involve the oil leaking out, then the death wobble starts occurring. In rare cases, if the damper gets hit during off-roading, the shaft could be bent. That will cause it to bind or stick, making the steering require more effort, and it could hold the steering off center creating what seems like a pull.
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Saturday, July 18th, 2020 AT 11:22 AM