1996 Saturn SL2 tension pulley

1996 SATURN SL2
193,000 MILES • 4 CYL • 2WD • AUTOMATIC
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STEPH1
  • MEMBER
  • 1 POST
need to know how to take of the tension pulley. tried but the bolts are stuck and cant get them off.
Jun 12, 2010 at 5:19 PM
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SATURNTECH9
  • ✓Experienced Mechanic
  • 30,869 POSTS
Are you talking about the two 10mm bolt's if so are you turning them counter clockwise.Why are you having trouble getting them out?Let me know.
Jun 12, 2010 at 6:45 PM
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JBRUN122
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  • 7 POSTS
I believe the 1998 (which I have) and the '96 are literally the same models (with the DOHC). This was a HUGE issue when I changed mine (with the help of 2carpros of course). The original bolts were very terrible. The first thing I'd noticed is that the threading was bad on both bolts; I can't explain why, but when putting them back in, they wouldn't go. The local parts store matched them up and I replaced them with 13mm.

If you are using a 1/4 drive ratchet, stop. A 3/8 provides better torque, and leverage. When I used the 1/4 inch drive, I rounded off the bolts partially, mainly because it was a nightmare to get them out. It is a little tricky getting the top bolt out, as there is very limited space, but the 3/8 will prove a fitting substitute to getting the bolts out, plus getting them back in (you will probably need a deepwell socket for the top, and at least a 6-inch extension for the bottom)
Jul 27, 2010 at 5:28 PM
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