Persistent code P0300 being thrown, what next?

Tiny
ROGER2323
  • MEMBER
  • 2004 TOYOTA SIENNA
  • 3.3L
  • 6 CYL
  • 2WD
  • 234,000 MILES
My vehicle continues to throw P0300 code at about 2,600 RPMs. I have checked compression and all cylinders are at or above 100 PSI, except #5, which is at about 91 PSI. I pulled both upstream O2 sensors and drove it. It still threw 3 codes: P0300, P0302, and P0305. I felt I had ruled out bad cats. I attached a fuel pressure gauge and drove it. Pressure good at 49 PSI most of time, periodically dipping to 40, and rising to 58. Did not dip in PSI, even when in process of throwing the 3 codes again. I replaced all six plugs with new Denso Iridium Long Life plugs. Also installed 3 new Denso Coils on bank 1. Swapped injectors between cylinders 2 and 4, then, again, between cylinders 4 and 6. Installed new aftermarket Fuel Injector Damper on Bank 1 Fuel rail. Thoroughly cleaned Throttle Body. The air filter seems clean. Installed new PCV valve and new 90-degree short Tubing between PCV Valve and bank 1 Valve cover.
I discovered a lot of oil had been leaking from collapsed seals in bank 1 valve cover, around coil tubes, mainly at cylinders 1 and 3, so replaced all gaskets in bank 1 valve cover. Then drove it and it now throws just the P0300 but is still throwing P0300! I am thinking of installing six Carquest Premium re manufactured Fuel Injectors, but not sure any of the current injectors are bad. Fuel pressure would hold at 40 psi for 45 minutes after turning engine off when I had the fuel pressure gauge attached directly to bank 2 fuel rail via banjo bolt, with attached Schrader Valve.
At one point, after one mechanic had driven it, with fuel pressure gauge still attached, fuel pressure slowly dropped to 39 briefly at one point, but then varied all the back way up to 70 PSI. Normally stayed around 49, though. The mechanic had ruled out that there was anything wrong with fuel pump, based on road testing with the external fuel pressure gauge connected.
Don’t know what to do next. Any thoughts appreciated.
Sincerely,
Roger
Friday, March 31st, 2023 AT 12:25 AM

12 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
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I would not install new injectors, the fact that the compression is only at 100 PSI means the engine is worn out, I would not do anything else except you can try a new MAF sensor which may correct the air fuel mixture. Here is the location in the diagrams below. Please let us know what happens.
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Friday, March 31st, 2023 AT 10:46 AM
Tiny
ROGER2323
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Ken,

Unfortunately, I don’t entirely disagree. I was already in process with the injectors, so I put six remanufactured Carquest injectors in, with the result of no real change.
I’m just very surprised at how well it runs, except for throwing P0300 at about 2600 RPM.
Am going to get into bank 1 again and verify those compression numbers. Yesterday, after installing the six injectors, I took "dry" compression readings off bank 2. Results: Cyl 2: 95 psi; Cyl 4: 96 psi: Cyl 6: 99 psi. I had heard anything over 90 psi was minimally acceptable for an old engine. You obviously feel that minimum should be at least 100?
A mechanic had done leak-down tests on those three and reported all "passed" the leak-down tests. I will have further discussion with him re your thought to just give up on this engine. I am not yet ready to give up, though, especially now that I have tackled getting to bank 1. That had put me off previously.
Do you think that there is any chance I could eliminate the P0300s by, say, installing all new (though cheap) cats? How about the chance of eliminating the P0300s by replacing the complete fuel pump, including fuel filter and pressure regulator? If either might eliminate the P0300s, which would be more likely to eliminate them?
Please fill in more detail, if possible, on why the misfires happen in a "worn out" engine, assuming you’re right and being just plain "worn out" is the real culprit.
In the meantime, I have my eye on another Sienna that looks really nice, and "only" has 144,000 miles on it. Probably a good alternative but I would still hope to get this current one running at least enough for someone to drive it around town.
Thank you, again for any and all feedback.
Sincerely,
Roger
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Saturday, April 1st, 2023 AT 3:44 AM
Tiny
KEN L
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Hi Roger,

Cats will not help with the p0300 code, nothing will help this problem except for a rebuilt engine, sorry about that. The compression is too low, the engine is worn out.
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Monday, April 3rd, 2023 AT 10:35 AM
Tiny
ROGER2323
  • MEMBER
  • 7 POSTS
Ken,
Thank you, again, for your answer.
As an aside, I rechecked dry and wet compression. Final numbers:
Cyl #1: 101 psi dry; 105 psi wet
Cyl #2: 95 psi dry; 105 psi wet
Cyl #3: 99 psi dry; 103 psi wet
Cyl #4: 96 psi dry; 103 psi wet
Cyl #5: 98 psi dry; 104 psi wet
Cyl #6: 99 psi dry; 112 psi wet
You may be right, that the engine may be worn out, but I don’t think so. The reason is that I have been making progress with it. At first, it was throwing 3 codes consistently, at about 2600 rpm, under load (going uphill and stepping on accelerator. The codes were P0300; P0302 and P0305. After I put in 3 new coils on Bank 1, and plugs all around, it stopped throwing the last two, but was still throwing P0300 under same conditions. I considered that progress, so went back in and installed 6 remanufactured Carquest injectors (and replaced the coil connector on cylinder #4, which had disintegrated). I then went to start it, and it would crank but seemed to have no spark. I figured I had accidentally done something wrong on that last upgrade. About four days later. After a bunch of searching online, and asking former mechanics, etc, to no avail, I finally went to a person I had identified as a mechanic who is very savvy, especially in figuring out specifically WHY things might be happening, and explaining the causes to me in detail. He told me two things:
1) He would next install a $29 crankcase position sensor, because the ECM (computer) uses data from that sensor as part of its determining whether or not there are any misfires. Yesterday, I installed the new crankcase position sensor, even though at that point the engine still wouldn’t start. Then I went back to that very smart mechanic and asked him what he would suggest, as I had determined I had no spark (after I grounded coil and plug on #4 to the front Cat shield, cranked it while iPhone was set on RECORD, watching that grounded #4 plug and coil just sit there, emitting no spark whatsoever). I asked him where the electricity would come from to create the spark on #4 coil and plug. He checked out the coil circuitry online and showed me the functions of each of the 4 wires going to coil. I then asked him to look back further to see if there was any fuse or fusible link before the actual coil. Shazam! The diagram showed a 15-amp fuse in that circuit, and that the fuse was under the dash. I went back home and checked that "ign" fuse (I think it was # 48). It was blown! I replaced it and the Van started right up. I then took it on my "standard" test-drive route, where it had thrown the three codes previously, on cue, at 2600 rpm, and most recently had thrown just the P0300 code. This time, I made it almost all the way through my test drive before, as I pushed it hard uphill, at 70 mph and about 3000 rpm, it threw the dreaded P0300 again. But it now threw it at a more stressed stage of operation. So, I consider that as progress in this case, where most mechanics are telling me they have no clue what’s going on, and you are telling me to give up on this engine. But I know it’s running too well, under almost all conditions, for me to give up on it.
I consulted with my go-to thinker, and he gave me suggestion #2
2) Either try switching the three coils I had replaced, but had saved, with the three "original" ones that were now on bank 2. The goal was to see if one, or more, of those original coils, was crapping out under the load conditions I have described. Alternatively, he suggested I pop for three additional, new, Denso coil packs. After considering the options, and at this late stage in this saga, I decided to get the new coil packs.
I will pick them up this morning, install them in bank 2, and make my test run. You may end up being right, and I may need to give up on this engine, but not ready to do so yet!
Sincerely,
Roger
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Tuesday, April 4th, 2023 AT 3:59 AM
Tiny
KEN L
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Please let us know what happens.
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Tuesday, April 4th, 2023 AT 10:17 AM
Tiny
ROGER2323
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Ken,

Still throwing P0300.
Can you explain what causes a "worn out" engine to throw P0300 code? I continue to read up on how the computer comes to the conclusion that there are random misfires. Could be clogged Cats, could be an as-yet undiscovered vacuum leak, could be partially clogged fuel filter. I have been using gas with 15% ethanol, and maybe that set this up. Have read "carbon tracking" could be the culprit. Or, maybe you’re right and the engine is just "worn out."
After I installed the three additional, new Denso coils, yesterday, it seems to be noticeably stumbling more than the day before. I will try to figure that one out as well.
Will keep you posted.
Sincerely,
Roger
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Wednesday, April 5th, 2023 AT 3:31 AM
Tiny
KEN L
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Yes, other things can cause the p0300 but I don't want to see you keep through parts at the problem when you have low compression which can be the root cause.
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Wednesday, April 5th, 2023 AT 10:40 AM
Tiny
ROGER2323
  • MEMBER
  • 7 POSTS
Ken,

I do appreciate your straight, honest answer. After some further assessment today, including some feedback from Kenny Kase, who says Hi, I am finally pretty clear that the low compression itself is likely the problem. Kenny explained that the low compression can lead to incomplete burning of the fuel, which, in itself, could be, as you say, the root of the problem. So, I went out and changed the oil. I had been in the habit (foolishly with hindsight) of continuing with the 5/30 oil that had always been used in this vehicle. With hindsight, I should have shifted to a heavier oil a while back. Anyway, I am also going to switch to higher octane fuel. My thinking is both of those moves might bump compression/more complete burning (at least by a little). Ideally, occurrences of the P0300’s decrease. In the meantime, I’ll get what miles I can out of it, and plan for replacing the engine. Such is life.
Thank you, again, for your input.
Sincerely,
Roger
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Wednesday, April 5th, 2023 AT 3:15 PM
Tiny
KEN L
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Please say hi the Kenny for me he is a good guy and has a nice family. I hope anything thing works out for you. Use 2CarPros anytime, we are here to help. Please tell a friend.
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Thursday, April 6th, 2023 AT 11:09 AM
Tiny
ROGER2323
  • MEMBER
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Ken,

Have been driving my 2004 Sienna. It is so consistent with throwing P0300 (and sometimes, also, P0302 and P0305), as soon as I put it under any load, that I noodled to the thought it could be that VVTi valves were clogged, so not advancing timing when needed. I pulled both VVTi Valves. Bank 1 was covered in varnish. Bank 2 looked good. I replaced the VVTi oil control valve in Bank 1. No change! Still throwing P0300. I watched VVTi video on The Car Care Nut on YouTube last night. It explained how that system works to advance timing. Really helped my understanding! That got me wondering if the filters in that system might be so clogged, they are not allowing enough oil to flow, even when computer is telling VVTi control valve to let oil flow to advance timing. In that scenario, the control valves would be working, so no code for them would be thrown, but they would not be advancing the timing, due to low oil flow. Incorrect timing would then throw the P0300 (302; 305) codes I am experiencing.

Questions:
1) What do you think of this theory?
2) How would you suggest cleaning the oil so it would flow better?

Note: I had a mobile mechanic check compression on bank 1 on March 30th, and in the process he found that the bank 1 valve cover gaskets had completely failed internally, filling the plug wells. In replacing the valve cover gaskets, he/we noticed the significant build-up of varnish-looking gunk on the inside of that valve cover (even though oil has been changed judicially every 3000-400 miles). That’s what started me thinking about clogged VVTi system components...

Thank you for any thoughts.
Sincerely,
Roger
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Saturday, April 15th, 2023 AT 3:06 AM
Tiny
KEN L
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Yes, the VVTi control valves need to work correctly, I have seen people remove the oil pan and clean the oil pump pick up and clean the gunk out of the oil pan to fix the problem.
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Saturday, April 15th, 2023 AT 10:16 AM
Tiny
ROGER2323
  • MEMBER
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Ken,
Put in new VVTi filters, but it made no difference.
Thank you for your feedback, though.
Sincerely,
Roger
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Sunday, April 16th, 2023 AT 4:17 AM

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