Odd noise coming from behind the driver-side dash

Tiny
AARTDESIGNS
  • MEMBER
  • 2004 TOYOTA SIENNA
  • 77,000 MILES
Greetings.

Sounds like a bad fan bearing but the noise occurs with or without the fan or AC/Heater on. Does not change tempo driving or parked.
I have uploaded a recording.
Saturday, July 9th, 2022 AT 11:24 AM

4 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 48,363 POSTS
Thanks for the video, it helps. I need to ask, does anything change the noise time or pitch like when driving or stopped? Do you have anything strange happening with the car like warning lights on or just the noise? It sounds like a relay is clicking away but there are many relays under the dash, we need to see which one it is or where the noise is originating from. Right or left side of dash? Etc. You can use your hand and follow the noise until you feel the location or near the location. Please let us know.
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Sunday, July 10th, 2022 AT 12:29 PM
Tiny
AARTDESIGNS
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Hey Ken, thanks for the reply. Noise is on the driver's side, low, near mid-dash. My best guess is the actuator for the air mix. Nothing changes tempo though. Driven, parked, AC/heat, fan on/off, temperature up/down. Same sound. The only difference is the sound is minimal when first started and increases in volume within ten minutes. I'm too big to get down there to pull the cover and investigate further. A couple Google videos seem to roughly identify a similar sound as the air mix actuator. Since I can't physically get in there, I'm probably looking at paying out the nose to fix it. I can deal with the noise, but the wife can't. Heat and cool still seem to get where it's supposed to go, so I'm not 100% sure of the diagnosis. Perhaps it's on the way out and will fail completely at some point. Need some little dude to get in there.
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Sunday, July 10th, 2022 AT 1:00 PM
Tiny
AARTDESIGNS
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Also, no lights or warnings. I have one of those diagnostic chips, but no-fault codes thrown. I thought of a relay, but it does not sound quite like a relay, in my opinion. It is more mechanical than a clicking relay. I think a relay would be more 'even' sounding too. Again, in my opinion and experience with faulty relays.
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Sunday, July 10th, 2022 AT 1:05 PM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 48,363 POSTS
Yep, I thought it might be an actuator but wasn't sure. Here are the locations of the actuators so maybe it can help you pinpoint the source of the noise. Check out the diagrams (below). Please let us know what happens.
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Monday, July 11th, 2022 AT 9:55 AM

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