Engine misfires and sometimes even backfires?

Tiny
OLD MINIVAN
  • MEMBER
  • 1994 DODGE GRAND CARAVAN
  • 3.8L
  • V6
  • 2WD
  • AUTOMATIC
  • 234,000 MILES
Engine misfires and sometimes even backfires. This only happens after complete driving temperature has occurred. Usually around 8 to 10 miles. It will occasionally do it at lower rpms and driving speeds after that.

Parts I have thrown at this:

Coil pack
Camshaft position sensor
Crankcase position sensor
Throttle position sensor
Temperature sensor
EGR valve
EGR transducer
Purge solenoid
Fuel Pump
It does not throw an engine code.
Sunday, December 24th, 2023 AT 11:54 AM

1 Reply

Tiny
AL514
  • MECHANIC
  • 4,677 POSTS
Hello, have you tried cycling the ignition switch to retrieve trouble codes? Key on, off, on, off, then on, Check Engine light should flash codes. This is an OBD1 system, they are not as accurate for setting codes as OBD 2 systems.
How much carbon build up was there when you replaced the EGR valve and on the throttle plates?
And has the timing chain ever been replaced, backfires happen when combustion occurs outside of the cylinder. Overly rich mixture stretched timing chain causing valve timing to be off. a rich mixture and/or weak spark, carbon build up will cause backfires.
How long ago were the spark plugs replaced? You can use a test light hooked to ground to check how far the spark can jump, just don't hold on to the spark plug wire, have the spark jump to the test light. Unless you have a spark tester that has an adjustable gap.

Here is a guide to help:

https://www.2carpros.com/articles/engine-backfires-while-running
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Sunday, December 24th, 2023 AT 4:20 PM

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