Semi-consistent Starter Problem

Tiny
KILLERCOBRA
  • MEMBER
  • MAZDA TRUCK
Hi, I have a 1992 Mazda B2600i 4x4, 4-cyl, 2.6L, 5-spd Manual Transmission, 300,000Km.

This truck is great, has been well maintained it's whole life. Recently (since 290K) it has developed an odd starter problem, and it seems to be restricted to cold starting. It did not do it very often in the summer, maybe twice, but as the weather is cooling, when I start the truck in the morning for the first time, the starter does it thing, but doesn't engage the engine. Rather it gives a moderate grinding noise, at which point I disengage the starter.

I try a couple more times with the same result, the odd try also giving a clunk (like it engages the motor briefly). After a decent clunk, the next try usually engages and starts the engine as though all were well.

This will go on at any stop (where engine is killed) until the engine reaches normal temperature and then will start perfectly every time afterwards (as long as it isn't more than 2 hours or a good cool off in between starts).

Any ideas? I thought missing teeth on the flywheel, but would give me the same problem hot or cold.

Maybe a sticking gear on the starter shaft, spinning before getting a chance to engage, and a few tries gets it moving enough to work properly?

Not a mechanic, but mechanically competent, got my manual and would like to fix this.

Thanks,

Scott
Thursday, November 1st, 2007 AT 6:08 PM

4 Replies

Tiny
RASMATAZ
  • MECHANIC
  • 75,992 POSTS
It sounds like the battery is getting weak but to be sure please go over this guide

https://www.2carpros.com/articles/car-battery-load-test

Please go over this guide and get back to us.
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Thursday, November 1st, 2007 AT 6:37 PM
Tiny
KILLERCOBRA
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Ok, I understand it by nature of just wondering if this is a part I can test and confirm as the problem, and also a part that I can replace, or just new starter?

Thanks again,

Scott
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Thursday, November 1st, 2007 AT 7:14 PM
Tiny
RASMATAZ
  • MECHANIC
  • 75,992 POSTS
How did the battery do?
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Friday, November 2nd, 2007 AT 5:17 PM
Tiny
KICK229
  • MEMBER
  • 1 POST
I have the same issue, and replacing the starter did not fix it. It was a little better for a short time (a few days) but then it started back up again. Same issue. Cold starts the starter will grind against the flywheel and, more often with colder weather, will just spin in place, not even trying to engage the flywheel. I got a new battery and that fixed it FYI, thank you.
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Wednesday, May 11th, 2016 AT 8:49 AM

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