1998 Mazda 626 Cannot fill gas tank up

Tiny
EAZAAY
  • MEMBER
  • 1998 MAZDA 626
  • 6 CYL
  • FWD
  • AUTOMATIC
  • 110,000 MILES
The problem is that I cannot turn the gas on and let the tank fill up. I need to put gas in about 1/3 of a gallon at a time. So I have to fill until the pump stops (as if my tank was full), fill, stop, etc. If I try to put in more gas than 1/3 gallon some will spit back out at me. The more the tank fills, the less I can put in at a time. The shop said it would be $300 to pull the tank down to find the problem. Any ideas?
Friday, December 5th, 2008 AT 2:21 PM

6 Replies

Tiny
ZACKMAN
  • MECHANIC
  • 4,202 POSTS
Has nothing to do with the fuel tank. It has something to do with your EVAP emission system, more than likely the EVAP purge solenoid malfunctioning.
Was this
answer
helpful?
Yes
No
Saturday, December 6th, 2008 AT 12:04 AM
Tiny
EAZAAY
  • MEMBER
  • 5 POSTS
Thanks. Is that something I can possibly fix on my own? If not, what range could I expect to pay in WI?
Was this
answer
helpful?
Yes
No
Sunday, December 7th, 2008 AT 7:27 PM
Tiny
ZACKMAN
  • MECHANIC
  • 4,202 POSTS
You can probably do it yourself. Locate the EVAP canister on driver side firewall. Remove the vacuum hoses attached to it. Follow the smaller hose until you find the EVAP Purge Solenoid and remove the hoses and electrical connector. The manual shows you also have a 2-way check valve. If you do, replace it with a new one. This process should purge all fumes from the lines, and you should not have any more problem filling up your tank.
Was this
answer
helpful?
Yes
No
Tuesday, December 9th, 2008 AT 7:05 PM
Tiny
ZACKMAN
  • MECHANIC
  • 4,202 POSTS


https://www.2carpros.com/forum/automotive_pictures/55316_626vacuum_1.jpg



Found the vacuum diagram for your vehicle. If you need a bigger one, PM me with your email address, I'll send you a pdf copy.
Was this
answer
helpful?
Yes
No
+1
Wednesday, December 10th, 2008 AT 9:58 PM
Tiny
EAZAAY
  • MEMBER
  • 5 POSTS
Thanks again for the info. I can't PM you because I don't have 10 posts yet. Could you send me a copy of the PDF to eazaay@gmail. Com please?
Was this
answer
helpful?
Yes
No
Saturday, December 13th, 2008 AT 3:07 PM
Tiny
ZACKMAN
  • MECHANIC
  • 4,202 POSTS
Check your email.
Was this
answer
helpful?
Yes
No
Sunday, December 14th, 2008 AT 1:34 PM

Please login or register to post a reply.

Sponsored links