1994 Isuzu Rodeo Question spark plug removal

Tiny
GRCARNES
  • MEMBER
  • 1994 ISUZU RODEO
  • 6 CYL
  • 4WD
  • AUTOMATIC
  • 194,000 MILES
Is there a special way or tool to get by the rubber spak plug tube seals in order to replace plugs?
Wednesday, January 27th, 2010 AT 3:14 PM

1 Reply

Tiny
RASMATAZ
  • MECHANIC
  • 75,992 POSTS
Hi grcarnes,Welcome to 2carpros and TY for the donation.

TROOPER (UX) AND RODEO (UC) 6VD1 SOHC
SPARK PLUG TUBE REPLACEMENT

(Supersedes SB96-01-L001, to include sublet allowance information)

APPLICABLE VEHICLES

Trooper (UX) and Rodeo (UC) models equipped with 6VD1 SOHC engine.

SERVICE INFORMATION

If a spark plug tube (cylinder head tube) must be replaced, use the following procedure:

DISASSEMBLY

1. Spark Plug Tube


https://www.2carpros.com/forum/automotive_pictures/12900_spark1_1.jpg



Remove spark plug tube using Kent-Moore tool J-41730 and slide hammer J-2619-01 (Figure 1A and 1B). Leave spark plug contact.

CLEAN

Spark plug tube joining area. Carefully remove all varnish, soot, and old adhesive. Do not use motorized wire brush for cleaning.

REASSEMBLY

1. Spark Plug Tube

Apply LOCTITE 290, or equivalent, to outer edge of spark plug tube (Figure 1C).


https://www.2carpros.com/forum/automotive_pictures/12900_spark2_1.jpg



Install new spark plug tube, using Kent-Moore tool J-41730 and plastic-faced hammer (Figure 2).


https://www.2carpros.com/forum/automotive_pictures/12900_spark3_1.jpg



Measure spark plug tube height (Figure 3).

Spark Plug Tube Height: 64 mm +/- 0.5 mm
2.52 in +/- .02 in
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Wednesday, January 27th, 2010 AT 3:35 PM

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