EGR valve has piece of carbon stuck in it preventing it from closing.
Remove EGR valve and clean it. It should then be ok.
Change garage if they are replacing EGR valves unnecessarily (or saying they are changing it but only cleaning it).
To prevent problem in the future, install gasket with screen to prevent carbon particles from entering valve.
Excessive running of engine with EGR stuck open will cause exhaust to dirty intake manifold including air filter. Air filter should be checked/replaced after cleaniing EGR valve.
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Tuesday, March 18th, 2008 AT 8:10 AM