Everytime I start my truck or shut it off I get a clicking sound under my dash over by the heater control. My truck is a 3500 Dually diesel.
May 18, 2006 at 3:15 AM
Isolate the clicking vent door by turning the A/C off and trying different control positions. Unplug and remove the small flat black door motor near the noise and move its arm by hand to confirm the source. If the flap is loose, block it from moving if possible; otherwise the dash and full heater/A/C assembly must be removed, which requires discharging the A/C and removing the steering column.
A 1994 Chevrolet 3500 dually diesel clicks under the dash by the heater box at startup, shutdown, and with A/C on max. The owner felt a flapper hammering. The expert suspects a motor-driven vent door and advises isolating the motor, then either blocking the loose flap or removing the dash and heater/A/C assembly.