Clutch fan intermittently locking up causing jet engine roaring noise

Tiny
CL4RKEJ21
  • MEMBER
  • 2008 FORD F-250
  • 6.4L
  • TURBO
  • 4WD
  • AUTOMATIC
  • 103,000 MILES
Changed the clutch fan twice, still getting the same problem. All readings from sensors are showing normal.
Lost for ideas for this problem, is it possible after market clutch fans are bad or is there another area to check?
Many thanks.
Sunday, August 9th, 2020 AT 5:14 PM

3 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Hi,

If they are doing the same thing as the original one, chances are it isn't the part. I am going to give you the book's definition of how the fan clutch operated. Hopefully it will help you understand.

____________________________

The actuator valve controls the fluid flow from the reservoir into the working chamber. Once viscous fluid is in the working chamber, shearing of the fluid results in fan rotation. The valve is activated by a pulse width modulation (PWM) output signal from the PCM. By opening and closing the fluid port valve, the PCM controls the fan speed. Fan speed is measured through a Hall effect sensor, and is monitored by the PCM during closed loop operation. The PCM optimizes the fan speed based on the engine coolant temperature, the engine oil temperature, the transmission fluid temperature, the intake air temperature, or air conditioning requirements. When an increased demand for fan speed is requested for vehicle cooling, the PCM monitors the fan speed through the Hall effect sensor. If a fan speed increase is required, the PCM outputs the PWM signal to the fluid port, providing the required fan speed increase. During the key on, engine running (KOER) self-test, the PCM commands a 100% duty cycle. A DTC is set if the PCM detects the voltage on the valve control circuit is not within the expected range or if the fan speed is less than a calibrated value.

__________________________________________

Based on that definition (sorry for the headache) I first have to ask if the check engine light has turned on? Next, I attached a pic below. Make sure the connection is tight, clean, and not damaged in any way.

Let me know.
Joe
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Sunday, August 9th, 2020 AT 8:57 PM
Tiny
CL4RKEJ21
  • MEMBER
  • 2 POSTS
No, I don’t have a check engine light. The condition mostly happens when I begin driving after being stopped. The engine is not cold in all cases when the clutch is locking in. Yesterday the clutch continued to be locked even when driving at 46 mph.
One thing I hadn’t mentioned earlier was the truck has had the EGR deleted. However that was done 3 years ago so I wouldn’t think related to this problem.
Thanks,
Jason
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Monday, August 10th, 2020 AT 5:04 AM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,755 POSTS
Hi,

Jason, did the original clutch do the same thing? Is that why it was replaced? Also, it is most common for them to engage when not moving.

Let me know.
Joe
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Monday, August 10th, 2020 AT 9:18 PM

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