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Crankshaft pulley

Tiny
ZELLDOG93
  • MEMBER
  • 2005 CHRYSLER PACIFICA
  • 168,000 MILES
Went to remove crank pulley and my puller pretty much shattered I believe there is approximately 1/4 inch of the puller in the bolt hole and about 1/2 inch sticking out that is angled I tried hitting it out but was not successful any tips are appreciated with removal of broken puller and pulley.
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Wednesday, September 20th, 2017 AT 1:37 PM

10 Replies

Tiny
MHPAUTOS
  • MECHANIC
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Can you up load a picture or video so I can see exactly what you are facing?
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Thursday, September 21st, 2017 AT 3:50 AM
Tiny
ZELLDOG93
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  • 111 POSTS
This is what I have.
Image (Click to make bigger)
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Thursday, September 21st, 2017 AT 2:02 PM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 48,505 POSTS
Can you show us a picture of the puller please? I think you might have been using the installer. Did it thread in? if so then that was the installer.

This video of how to remove broken bolts will help.

https://youtu.be/YDt5OUIZTs0

Cheers, Ken
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Friday, September 22nd, 2017 AT 1:01 PM
Tiny
ZELLDOG93
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I used a 3 claw puller
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Friday, September 22nd, 2017 AT 1:15 PM
Tiny
ZELLDOG93
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It did not screw in
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Friday, September 22nd, 2017 AT 1:16 PM
Tiny
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Have you applied any heat to the pulley boss to help expand it while applying pressure?
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Friday, September 22nd, 2017 AT 4:52 PM
Tiny
ZELLDOG93
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I have
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Friday, September 22nd, 2017 AT 5:44 PM
Tiny
MHPAUTOS
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Go get a steering wheel puller, they are small and fairly strong, you will have to drill and tap two holes or the pulling bolts and clean up the centre boss bolt so the mandrel sits flush, apart from this you will have to drill a series of small holes and split the pulley off, I would have thought heat and pressure would have moved it.
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Friday, September 22nd, 2017 AT 6:57 PM
Tiny
ZELLDOG93
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Awesome I am going to try that next time I am at the shop I was rather impressed that it didn't move with heat
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Friday, September 22nd, 2017 AT 9:27 PM
Tiny
MHPAUTOS
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It must be tight. With it loaded up on the puller apply some heat as well as that will
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Friday, September 22nd, 2017 AT 9:56 PM

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