Hi guys. Allow me to add a few observations that may or may not be relevant.
1. If you have rear-wheel ABS, which would have been typical for an '89 model, the dump valve doesn't always pulse like the valves do in a four-wheel ABS modulator assembly. If the system fails in any way, the block valve just won't apply, and the entire hydraulic system will be identical to that on a truck without the system. Bleeding won't be affected by the dump valve being there.
2. I noticed the comment about the brake light switch. If that is adjusted down too far, it can hold the brake pedal from returning fully. That will prevent the pistons in the master cylinder from coming back far enough to expose the replenishing ports that allow brake fluid to fill in, in front of the lip seals. Normally the symptom will be the warming and expanding brake fluid can't return into the reservoir, and since it's trapped, it causes the brakes to apply harder and harder as you drive. If there's still air in the system, that can prevent the brakes from self-applying as the brake fluid heats up, but it will cause the low brake pedal. When you try to bleed again, if you resort to pedal-bleeding with a helper, which I don't recommend, you'll never get a new bite of fluid when the brake pedal is returned, then pushed again. You'll just move the fluid back and forth as the pedal is moved. If you do gravity-bleeding, which is all I do, gravity won't be strong enough to pull the brake fluid past the lip seals in the master cylinder.
3. I didn't see any mention of checking the rear drum brakes for proper adjustment. If the shoes have to move real far to contact the drum, you'll have a low pedal, but that is misleading only on GM vehicles because without power assist, it can take three men and a boy to push the brake pedal. That falsely gives the impression the pedal feels normal with the engine off.
4. The biggest thing that is often overlooked is trucks and minivans have a wide range of loading variables from empty to fully-loaded. The stopping power of the rear brakes has to adjust for that. Too little rear braking force puts all the load on the front brakes with the rears doing nothing. Too much rear braking force causes easy rear-wheel lockup, which, by the way, was the reason for developing rear-wheel ABS systems which are only found on trucks. To address this wide range of loading, most trucks and minivans use a rear height-sensing proportioning valve. There's a real good chance you have the truck on a hoist or jacked up in such a way that the rear axle is hanging down. That makes it look to the height-sensing proportioning valve as though the truck is lightly loaded and very little braking power should go to the rear brakes. With little fluid flow during bleeding, air will get stalled at a high spot rather than get pushed out to the bleeder screws. You might get fresh, clean fluid coming out of the bleeder screws, but it's dribbling past the air that's stuck in the system. To address this, run the truck onto a drive-on hoist or put the jack stands under the axle housing, then let the truck down so the axle goes up.
Use these wondrous suggestions as some things to consider. If these don't apply, I'll go back and sit in my corner.
Wednesday, April 14th, 2021 AT 1:40 PM