Bolt size for tensioner pulley

2005 CHEVROLET EQUINOX
198,000 MILES • V6 • 4WD • AUTOMATIC
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SEAN WHITBY
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  • 2 POSTS
What size bolt should I use to prevent my tension pully bolt from loosening again and again? It's now a16 mm. and continues to loosen.
Sep 26, 2020 at 11:07 PM
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STEVE W.
  • Experienced Mechanic
  • 15,337 POSTS
If it keeps getting loose then it is likely the threads it screws into are worn. I would start by getting a new replacement bolt, then apply some blue loctite to it and torque it to 37 Ft Lb.
Sep 26, 2020 at 11:25 PM
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SEAN WHITBY
  • MEMBER
  • 2 POSTS
Hey Steve, I've already tried that and I still can't get the bolt to grab onto anything!
Sep 27, 2020 at 6:18 AM
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STEVE W.
  • Experienced Mechanic
  • 15,337 POSTS
Okay, then the threads must be gone. In that case I would probably install a helicoil or similar in the hole. You can't really go oversized as the hole through the tensioner is a close fit and there isn't room to go up a size. You can usually get the kits as loaner tools from the parts stores, you buy the correct inserts and they "loan" you the drill, tap and installer tool, then when you return them you get the money for the tool back. The bolt goes into the alternator bracket so no issues of drilling anything important. Once installed the helicoil will make the threads better than the OEM ones.
Sep 27, 2020 at 6:50 AM
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