Bolt size for tensioner pulley

Tiny
SEAN WHITBY
  • MEMBER
  • 2005 CHEVROLET EQUINOX
  • V6
  • 4WD
  • AUTOMATIC
  • 198,000 MILES
What size bolt should I use to prevent my tension pully bolt from loosening again and again? It's now a16 mm. And continues to loosen.
Sunday, September 27th, 2020 AT 6:07 AM

3 Replies

Tiny
STEVE W.
  • MECHANIC
  • 13,481 POSTS
If it keeps getting loose then it is likely the threads it screws into are worn. I would start by getting a new replacement bolt, then apply some blue loctite to it and torque it to 37 Ft Lb.
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Sunday, September 27th, 2020 AT 6:25 AM
Tiny
SEAN WHITBY
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  • 2 POSTS
Hey Steve, I've already tried that and I still can't get the bolt to grab onto anything!
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Sunday, September 27th, 2020 AT 1:18 PM
Tiny
STEVE W.
  • MECHANIC
  • 13,481 POSTS
Okay, then the threads must be gone. In that case I would probably install a helicoil or similar in the hole. You can't really go oversized as the hole through the tensioner is a close fit and there isn't room to go up a size. You can usually get the kits as loaner tools from the parts stores, you buy the correct inserts and they "loan" you the drill, tap and installer tool, then when you return them you get the money for the tool back. The bolt goes into the alternator bracket so no issues of drilling anything important. Once installed the helicoil will make the threads better than the OEM ones.
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Sunday, September 27th, 2020 AT 1:50 PM

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