Usually clicking is from one of the internal gears in the actuator failing. To know which one is somewhat simple, which function doesn't work properly or makes the noise when selected. The mode actuator would make noises or not function if you select the dash vents, floor vents or defrost. If that all work with no noise, it's not that one. Same thing if the air door is the issue, that one is active if you select recirculate or outside airflow. The blend door you referenced earlier however controls the air temperature. If you select hot or cold and it doesn't change or you hear the clicking when changing temperatures that is the faulty actuator. Using a dealer level scan tool to check for errors in the HVAC system or to watch the door movement would also show it. However those codes don't set off the check engine light.
The recirculate actuator is an easy one to get to and test, it's directly behind the glove box door. To get to it you empty the glove box, press in the release tabs and drop the door down the actuator and connector is right there. To test it is simple, disconnect the connector and see if the clicking stops. If not it's not that actuator. First image.
The mode door is a bit more difficult as it requires the knee air bag on the drivers side be removed first. With it out of the way the actuator and cams are on the side of the HVAC case above and right of the steering column. Testing is the same, select defrost first, then switch to floor and you can watch the cams and actuator move. If they move okay and no clicking, that unit is okay as well. Changing that actuator is also simple, place the control in defrost first, then unplug and remove the actuator. Install the replacement as it is marked on it's case. Reconnect and turn the system on and off to reset the actuators. Last two images.
The temperature one however is the one you originally mentioned and it's a real bear to get to as it's located on the back of the housing. For that I suggest you have access to the service information as it will tell you how to replace the actuator as well as how to refill the coolant and A/C charge amounts. The images I used are from Alldata but are directly from Fords service information.
Images (Click to make bigger)
Saturday, August 7th, 2021 AT 7:37 PM