Big washers to take up space for long Bolt through rear differential bushing?

Tiny
WILLIE HURLOCKER
  • MEMBER
  • 2005 DODGE MAGNUM
  • 5.7L
  • V8
  • 2WD
  • AUTOMATIC
  • 135,000 MILES
I had to replace the rear differential bolt on top because somehow it came out and both of my CV axles broke! I know how this happened because you have to drop the cradle to get that bolt out or cut it. I can't tell you cause I haven't the slightest, that's my luck. Anyway, the bolt I used is about 2 inches too long. So, I put a big washer over the hole closest to the body ( I drilled a hole through the spare tire well) then on the other side of the frame between going into the differential I put a smaller washer that's the same size as the bushing (that isn't out all the way) then it screws into the differential housing. Even though the threads weren't striped out it tightened down great. How safe is this and how will it affect, or will it work? I have no pictures. Didn't want to say or tell anyone until it has worked for a while if it does.
Tuesday, September 19th, 2023 AT 7:51 PM

6 Replies

Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 48,356 POSTS
I am not sure if this will be okay, I would need to see images of the problem. Is there a chance you can upload any? Here are images so we can be on the same page about the problem. Check out the images (below). Let us know what happens and please upload pictures or videos of the problem so we can see what's going on.
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Thursday, September 21st, 2023 AT 10:28 AM
Tiny
WILLIE HURLOCKER
  • MEMBER
  • 83 POSTS
Listen to the loud clicking.
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Friday, September 22nd, 2023 AT 1:15 PM
Tiny
KEN L
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Thanks for the video. That is a strange noise, it does not seem to follow the drivetrain at all. While it is in the air can you use a rubber mallet to tap the exhaust system to see if you can duplicate the noise, please?
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Saturday, September 23rd, 2023 AT 11:57 AM
Tiny
WILLIE HURLOCKER
  • MEMBER
  • 83 POSTS
How about this! Do you think I could replace the axle thrust washers with needle bearing washer 3 piece set on the rear? Would it take more space up and possibly put too much stress on the axles? The ones on here are real thin washers with 4 pins pointing to the middle like to keep it in place or up off the axle!
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Saturday, September 23rd, 2023 AT 6:30 PM
Tiny
WILLIE HURLOCKER
  • MEMBER
  • 83 POSTS
Oh, hey it's not the exhaust it only does it at 15/20 mph and not all the time! Could a crooked differential cause this stress on itself?
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Saturday, September 23rd, 2023 AT 6:32 PM
Tiny
KEN L
  • MASTER CERTIFIED MECHANIC
  • 48,356 POSTS
I am not sure what you are talking about, can you upload images or a video of what you are talking about?
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Sunday, September 24th, 2023 AT 10:49 AM

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