Air ride suspension failure

Tiny
DR J
  • MEMBER
  • 2012 FORD EXPEDITION
  • 5.3L
  • V8
  • 4WD
  • AUTOMATIC
  • 60,000 MILES
I took my SUV in to the dealership in December 2016 to have winter tires put on. When I picked it up three days later the rear of car was very low. I returned it immediately to dealer. They said rear air compressor had failed and billed me $1,200.00. I suspect they did not turn it off prior to putting on lift and caused the damage to compressor. They are claiming that if it was their mistake it would have led to air bag failure not compressor. There was absolutely nothing wrong with the suspension prior to dropping it off at dealership. I think they are trying to bill me for there mistake. Comments?
Monday, January 30th, 2017 AT 8:22 AM

2 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,700 POSTS
Hi,

The air ride must be turned off when hoisting the vehicle. Failure to do so may result in unexpected inflation or deflation of the air springs. In this case, I agree with the dealer that it would have damaged the air shock suspension unless they allowed it to run continuously for an extended period of time. In that case, it could have burned up the compressor. However, they would have heard it running and I hope they would have realized and turned it off before damage was done.

Let me know if you have other questions.

Joe
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Thursday, December 3rd, 2020 AT 7:23 PM
Tiny
CARADIODOC
  • MECHANIC
  • 33,870 POSTS
They are correct in their claim of bag damage. The compressor needs to be turned off when lifting the vehicle because the sensors will see the suspension dropping when the vehicle is lifted up. In response, if the system is turned on, it will deflate the air springs in an unsuccessful attempt to lower the suspension to where it should be. When the vehicle is lowered to the ground, the deflated air springs can squish out and get caught in other suspension parts and be punctured. By turning the system off before lifting, the springs will not be deflated and will remain in their normal shape, so no damage will result.

Ford's air suspension system has always been an extremely high-failure system, and very often they no longer make repair parts available in as little as three years. There are a lot of aftermarket kits available to replace the air springs with regular coil springs. You won't notice a change in ride quality, but you will lose the self-leveling feature.

As far as the failure occurring while the vehicle was at the dealership, we seem to be reading about quite a rash of these things recently, but I would want to know more before putting blame on them. These systems have been around long enough that all mechanics should be aware of how to work with them. For the compressor to fail due to their fault, there would also have to be a punctured air spring. If none of the springs had to be replaced, the compressor would not have been running continuously.

Lots of parts fail on our vehicles. One could fail while you're waiting at a stop light. It's often while you're driving at highway speed. It can even be while you're filling it with gas. Sometimes a part can fail while the vehicle is at the shop for other repairs or services. These cases are frustrating for owners and for mechanics, but very often no one did anything wrong.
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Thursday, December 3rd, 2020 AT 7:41 PM

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