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2015 Suzuki Maroti Problem with brake locking

Tiny
VIRAJ SHAH
  • MEMBER
  • 2015 SUZUKI MAROTI
Hi I'm making my own atv. I used a 4 port maruti 800 master cylinder and brake callipers of Royal Enfield and TVS Apache. 2 Enfield and 2 Apache. We are not using a brake booster the brake lines are directly connected from the master cylinder to the calliper. The problem is that while bleeding I get pretty good pressure but the brake does not lock when the car is moving
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Wednesday, November 4th, 2015 AT 11:06 AM

9 Replies

Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,724 POSTS
First, we only deal with OEM type repairs. This is not something that I normally answer. However, you have me interested in what you are doing.

What do you mean by lock? Do you mean skid or not work at all? As far as running directly from the MC to a caliper, there is no regulation of pressure. It should be run through a proportioning valve to distribute pressure where it's needed.
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Monday, November 9th, 2015 AT 6:05 PM
Tiny
VIRAJ SHAH
  • MEMBER
  • 3 POSTS
By lock I mean when the car is moving. And why do I need to use a proportioning valve because I connected the 2 higher pressure ports to the front brakes and the lower 2 ones to the rear brakes to make a '"H" type of connection
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Monday, November 9th, 2015 AT 9:51 PM
Tiny
JACOBANDNICKOLAS
  • MECHANIC
  • 109,724 POSTS
Okay, by lock you mean when it's moving. What happens? Do the wheels skid?

As far as a proportioning valve, that is what regulates pressure to the wheels. You are running full pressure all the time. In my mind, that would make the wheels lock up and skid.
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Sunday, November 15th, 2015 AT 7:18 PM
Tiny
ADARSH PRAKASH
  • MEMBER
  • 5 POSTS
I too find the same problem with maruti suzuki 800 master cylinder in my atv
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Saturday, January 9th, 2016 AT 9:40 PM
Tiny
ADARSH PRAKASH
  • MEMBER
  • 5 POSTS
Hello mr. Viraj shah, I want to talk to u sir
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Saturday, January 9th, 2016 AT 9:41 PM
Tiny
ADARSH PRAKASH
  • MEMBER
  • 5 POSTS
Or if u got any solution then please let me know
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Saturday, January 9th, 2016 AT 9:42 PM
Tiny
ADARSH PRAKASH
  • MEMBER
  • 5 POSTS
I connected the two front ports to the front two front wheels and the two rear ports to the rear wheels.
I raised all the wheels in air and rotate all the four wheels,
During braking the front two wheels get completely locked but the two rear wheels get braked but if we try to rotate the rear wheels in the same braking condition the wheels slip on it but this does not happens in case if front wheels.
Please suggest me a propoer solution
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Saturday, January 9th, 2016 AT 9:55 PM
Tiny
ADARSH PRAKASH
  • MEMBER
  • 5 POSTS
@jacobdnicolas ad @viraj_shah
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Saturday, January 9th, 2016 AT 9:57 PM
Tiny
VIRAJ SHAH
  • MEMBER
  • 3 POSTS
Tell me how it goes. If this does not work we'll think of another solution
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Saturday, January 9th, 2016 AT 11:38 PM

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