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2002 Ford Explorer Air conditioner

Tiny
AZAMORA1524
  • MEMBER
  • 2002 FORD EXPLORER
  • 160,000 MILES
I have a 2002 ford explorer. 4.0L engine. When I turn on the truck and the a/c it works fine on settings( front vent, defrost, feet vents etc). I do city driving and everything works fine it blows cold air. But when I get into the freeway n I start to accelerate it switches the settings by itself ( the air stops blowing on the front vents and it switches to the defrost setting) this happens mostly when accelerating and it after a min or two it switches back to the front vent? This only happens on freeway driving. Also when I put the car in cruise control a/c works fine. Please help?
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Friday, July 5th, 2013 AT 10:44 PM

11 Replies

Tiny
SATURNTECH9
  • MECHANIC
  • 30,869 POSTS
I would check and make sure the mode door diaphram holds vacuum and isn't leaking?
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Friday, July 5th, 2013 AT 11:57 PM
Tiny
AZAMORA1524
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Where is the mode door diaphragm and how do I check for vacuum and or leaking? Thank you.
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Saturday, July 6th, 2013 AT 8:25 AM
Tiny
SATURNTECH9
  • MECHANIC
  • 30,869 POSTS
It will be up under your dash in the center with the engine running move the mode knob to the different positions and you will see it move so you know which one it is. Also you will need a hand vacuum pump to pull a vacuum on it to see if it leaks. You can also use it too measure vacuum. You hook it up to the nipple of the mode actuator pump it up to about 20 and see if it holds. Auto zone might rent one.
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Saturday, July 6th, 2013 AT 11:17 AM
Tiny
AZAMORA1524
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  • 6 POSTS
Hi I just did the vacuum pump test and the actuator holds vacuum. What would be the next step? Also I notice that after having the ac on and I turn the ignition me I can hear a hissing sound on the engine compartment and itS just after I turn the ignition off after having the ac running. When ac is off n I turn off the car I dont hear the hissing sound in the engine compartment. The hissing sound is like f you are taking the air out of a tire.
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Sunday, July 7th, 2013 AT 12:19 PM
Tiny
SATURNTECH9
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Sounds like you may have a leak from the vacuum source to the actuator that at higher rpms with the engine under a load can't over come the vacuum leak.
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Sunday, July 7th, 2013 AT 1:11 PM
Tiny
AZAMORA1524
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  • 6 POSTS
Where is the vacuum source on this particular vehicles and what can I do to fix it or do I have to take it to a shop. Also will this get worse as time passes? And will this affect anything else?
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Sunday, July 7th, 2013 AT 1:56 PM
Tiny
SATURNTECH9
  • MECHANIC
  • 30,869 POSTS
Do you have auto climate control or manual climate control?I am trying to find info on vacuum sources.
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Sunday, July 7th, 2013 AT 2:25 PM
Tiny
AZAMORA1524
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  • 6 POSTS
Manual climate control
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Sunday, July 7th, 2013 AT 4:50 PM
Tiny
SATURNTECH9
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The hose goes from the ac controls down to the mode actuator. Also there is a vacuum check valve on that line that only allows vacuum to go one way to the mode actuator. Pull a vacuum on the hose from where it connects to the ac controls. Unplug it from the ac controls leave it hooked to the mode actuator. Then pull a vacuum on the hose and see how it holds vacuum?
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Sunday, July 7th, 2013 AT 8:37 PM
Tiny
AZAMORA1524
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Hi I have resolved the issue. I looked under the hood and found a hose that was loose and I put it back together and everything worked. Attached is the picture of the hose that was disconected
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+1
Monday, July 8th, 2013 AT 12:32 PM
Tiny
SATURNTECH9
  • MECHANIC
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So a vacuum line to the control head from under the hood was disconnected? So you only had some of the vacuum going to the ac control head. Glad to hear you found the problem?
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Monday, July 8th, 2013 AT 6:42 PM

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