Sounds like it's in theft mode. To clarify, when you have electronic fuel injection, there is an electronic provision for adjusting idle speed. GM and Chrysler use the same part for that. Chrysler calls it the "automatic idle speed" motor, (AIS). That is not a regular spinning motor like you would think of. Rather, it's a "stepper" motor with four wires and four electromagnetic coils. The Engine Computer pulses those coils with varying voltages and polarities to rotate the armature slightly. As it rotates, the armature includes a threaded shaft that extends or retracts a pintle valve. That valve opens or closes an air passage around the throttle blade. As that valve opens more, the computer also increases the number of milliseconds the injectors are pulsed open. Together the increased air and fuel increases idle speed.
That AIS motor can be placed to any of 256 positions. Chrysler calls them "steps". Those can be viewed with a scanner, sometimes both as actual and desired, and sometimes just as actual, meaning what the computer thinks it has set it to. For a properly running engine, step 32 is typical. With a single-cylinder misfire on a V-8 engine, you can expect to see it at around step 50 to maintain desired idle speed. One big clue is if you see it at step 0, minimum throttle hasn't been relearned. That's when the computer is doing nothing to control idle speed.
Two things can occur to confuse the issue when reading AIS steps. While pretty rare, it is possible for the AIS motor to become stuck, either from something broken inside or the shaft is gummed up with carbon. To check for that, remove the motor while it's still plugged in, then it can be run in and out with the scanner. It takes a lot of effort, but you can also extend or retract the pintle valve by hand.
The more common failure was carbon buildup in the air passage around the throttle blade. Even though the computer keeps opening the AIS motor / valve more and more, idle speed doesn't increase. In fact, this was a real common cause of stalling due to low idle speed on the Mitsubishi-built 3.0L engines. Happened once to my '88 Grand Caravan. That passage can be cleaned out rather easily with the AIS motor removed. Use a small brush and carburetor cleaner. I never saw that occur on any other engine, and the problem seems to have gone away by the mid to late '90s with better detergents in the gas.
Another thing to be aware of is the position of the AIS motor is not monitored by the computer. It simply looks at the current idle speed, then pulses the motor to rotate it to where it thinks it needs to be, then just assumes it gets there.
Everything related to the AIS motor, its wiring, and the computer controls only has to do with idle speed. Any problem will be temporarily overcome by holding the accelerator pedal down about 1/4". Since that didn't help your problem, we have to look somewhere else.
Next, it sounds like you were on the right track when looking at voltages on the ignition coil. The one in question is the positive terminal. 12 volts to the ignition coil(s), injector(s), oxygen sensor heaters, alternator field, and fuel pump or pump relay is switched on through the automatic shutdown, (ASD) relay, (third diagram). The Engine Computer turns that relay on two times. The first is for two seconds when you turn on the ignition switch. That is to get fuel pressure up high enough for starting in case it bled down over days or weeks. That relay gets turned on again during engine rotation, (cranking or running). On newer models it knows that by the signal pulses it gets from the crankshaft position sensor and the camshaft position sensor. On your engine it gets two signals from pick-ups inside the distributor.
This is where I have to tell you more than I know. While this system is identical to what Chrysler used in the late '80s and even the early '90s, the distributor is a little different. The 3.0L used two optical pickups and switched between them at different engine speeds. Failures were extremely rare. Older models used a two-wire magnetic pickup, and in a few instances they used two of them, one for cranking / starting and the other once the engine was running. A failure of the second pickup would cause the symptom you're chasing. Your distributor uses a pair of Hall Effect sensors. Those are special transistors that switch on and off in the presence of a magnetic field. Only one was used on Chrysler 2.2L and 2.5L engines, and they had a very high failure rate. So much in fact that many people carried spares in the glove box. Fortunately, they were inexpensive and easy to replace.
In the '90s, when two sensors were used, a crankshaft position sensor and a camshaft position sensor, both signals had to be present for the ASD relay to remain turned on. If either signal went missing, the computer turned the ASD relay off and the engine stalled. By around the early 2000s, both signals were needed for the engine to start, but after that it would remain running if one sensor failed.
This brings me to your distributor. You have two sensors of the style that had a history of a high failure rate, and I can't find any information on whether both signals are needed for starting and / or for running. I can still get you started, but we really need a scanner to diagnose this. The place to start is by monitoring the voltage again at the ignition coil or the wire that is the same color at any injector. That is the dark green / black wire. A test light is the better choice for this. Most digital voltmeters don't respond fast enough.
For the benefit of others researching this topic, here's a link to some related article, if needed:
https://www.2carpros.com/articles/how-to-use-a-test-light-circuit-tester
https://www.2carpros.com/articles/how-to-use-a-voltmeter
Back-probe through the rubber seal at any injector, or connect the probe to the positive terminal on the ignition coil, dark green / black wire. Have a helper run the ignition switch, or position the test light where you can see it from inside the vehicle. You'll see it light up full brightness for roughly two seconds when you turn the ignition switch to "run", then it will turn off. (You may be able to hear the hum of the fuel pump at the same time). Next, you'll see the test light turn back on when you crank the engine. Here's where it gets tricky. The engine is going to stall after two seconds, but if possible, it could be helpful to see what happens first. If a signal is lost from one of the sensors in the distributor, the ASD relay will be turned off, (test light turns off), and THEN the engine stalls. If the engine stalls for some other reason, that occurs first, then the ASD relay turns off about two seconds later.
The clinker is if the system is in theft mode, the computer will turn the ASD relay off after the engine runs for two seconds, then the engine stalls immediately after that. That makes it hard to know if the relay turned off due to theft mode or loss of a signal. This is where a scanner is the only thing that will help. Chrysler's scanner of that era was the DRB2, (diagnostic readout box, version 2). It required the use of a specific plug-in cartridge. I have one of those but no Maserati-specific cartridge. You can find these on eBay for a reasonable price, but look for a 1994 cartridge with a yellow label to match the color of the service manuals that year. The 1994 "Supercartridge" replaces all the older individual cartridges, and was used for the '95 models as well.
I also have Chrysler's next DRB3 for all of my vehicles. Those work back to '96 or '98 models directly, depending on the year they were made, but with an extra plug-in card they will work back to '94 models or to '83 models, depending on the card. These are on eBay too, but they go for around $2000.00. They first went obsolete on the 2004 Dakota / Durango, and last on some 2008 Jeep models. You may be able to find one for sale at a local independent repair shop. A lot of them bought them because with the extra '94 - '97 card plugged in, the scanner could do emissions diagnostics on any brand of car or light truck sold in the U'S. starting with '96 models.
There's two things to look at on the scanner. First, there's a menu choice for "no start". It shows all the pertinent sensor data, and it lists fuel as "blocked" or "allowed" during cranking. If it shows "blocked" the system is in theft mode. If unlocking a door with the key doesn't help, first try the other door, but suspect broken wires between the door hinges. I don't recall a way to get it out of theft mode with the scanner.
If fuel is allowed,, the next step is to view live engine sensor data and look at the two distributor pickups. When the newer models use a crankshaft position sensor and camshaft position sensor, they are listed right next to each other with a "No" or "Present". They will both be "No" with the ignition switch in the "run" position, but should switch to "Present" as soon as you start cranking the engine. The tricky part here is if one of them is failing or not working, you have to see it switch to "No" first, then the engine stalls and then the other one switches to "No".
The reason for trying to catch which one drops out first is it's real common for one failed sensor to not set a diagnostic fault code to lead you to the cause of the problem. The computer usually needs more time to detect the missing signal, as when a stalled engine is coasting to a stop. For that reason, never assume those sensors or pickup coils are good just because there's no fault code set related to them.
If any of these tests leads you to suspect one of the sensors in the distributor, I'll try to find repair information for you. On most import models and some newer Chrysler models with Mitsubishi engines, the sensors are not available separately, possibly because replacing them is difficult. For those you just replace the entire distributor.
These six diagrams are everything for "Powertrain Management". I should mention too that if any fault codes were set previously, they will be erased if the battery is disconnected or run dead, then that valuable information will be lost. Also, more again for the benefit of others researching this, no fault code ever says to replace a part or that one is bad. They only indicate the circuit or system that needs further diagnosis. When a part is referenced in a fault code, it is only the cause of that code about half of the time. First we have to rule out wiring and connector terminal problems, and mechanical problems associated with that part.
Let me know if this helps and what you find.
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Tuesday, October 18th, 2022 AT 2:46 PM