When it comes to computer-controlled engines, it is never a good idea to switch to a different size, and you can also run into a lot of problems when switching between different years, even of the same size. In particular, to keep up with constantly changing emissions laws, the notches on the flex plates will be different in different years. They fit and bolt up the same, but the numbers of those notches are different. A signal pulse is developed for each notch. Those tell the Engine Computer when a piston is coming up on top dead center, and some tell the computer when piston number one is coming up on TDC. The computer counts those signal pulses, and it can take a few engine revolutions before it figures out when piston number one is on TDC on the compression stroke. From then on it calculates which injectors and which ignition coils to fire each time it receives a series of pulses.
For some V-8 engines, there will be four pulses, a gap, then four pulses, another gap, four more pulses, another gap, then three pulses. Some have four sets of four pulses. The Engine Computer will only accept the series of pulses it is programmed to expect.
When you had a V-6 engine, that Engine Computer expected to see three groups of signal pulses, not four, so the computers don't interchange. Much of the wiring harnesses will be the same, but with different numbers of injectors and ignition coils, there are going to be some major differences.. Even worse, when you're going from one engine size to another, the transplanted Engine Computer may be expecting to receive data from the other computers, some of which aren't on your truck. The Engine Computer may not send some data the other computers need. We see that most often when the Body Computer or the instrument cluster don't communicate properly. That can leave you with things like dead dash gauges, warning lights always turning on or never turning on, and computers setting erroneous diagnostic fault codes. Stored fault codes can cause computers to suspend many of the self-tests they constantly run, so new problems could develop, and you'll never get a new fault code to direct you to the circuit or system that needs further diagnosis. With no fault code to get you started, you may never be able to figure out where to start looking for the cause of some problems.
You said your truck doesn't run, but you didn't say if this is a new or recent problem or if it has been since the new engine was installed. If it has never run with the new engine you have a real lot of work ahead of you. It would make more economic sense to put the right engine in it or look at this as an opportunity to buy the truck you want.
If this is a new problem with an engine that had been running in this modification, we should start with reading and recording the diagnostic fault codes. You can go here:
https://www.2carpros.com/articles/retrieve-trouble-codes-for-chrysler-dodge-plymouth-odb1-1995-and-earlier-car-mini-van-and-light-trucks
for instructions, but there are some differences. Chrysler made reading fault codes yourself much easier than any other manufacturer. Instead of cycling the ignition switch five times, while that will get it done, you only have to do that three times within five seconds.. Next, instead of counting flashes of the Check Engine light, on '96 and newer models the code numbers will show up in the odometer display. You can go here:
https://www.2carpros.com/trouble_codes/obd2/p0400
to see the definitions, or I can interpret them for you.
I am happy to continue our conversation here, but you should really consider starting a new question specific to your truck. Unlike other sites where anyone can chime in to confuse the issue, here this became a private conversation between just two, and sometimes three people. It is only us who get notified when a reply has been posted. As such, none of the other experts are going to see your addition or have a chance to reply. That may not get you the help you need. If you do start a new question, please be sure to list the mileage, transmission type, and repeat the engine sizes. Also include the history that led up to the current problem. We look at all of that when making generalizations as to best suspects for causes of problems.
Tuesday, January 19th, 2021 AT 9:45 PM