My 96 Town Car had the same leak problem. I fixed it by removing the cover under the hood at the bottom of the windshield (simple, just screws). This give you access to the plastic screen that keeps leaves and other bebris out of the passage to the heater core. Remove this screen and toss any remnant of a gasket that might be there. Clean both the under side of the plasic screen and the surface it mates to. Now use blue RTV to create a new "gasket". The RTV can be applied to the under side of the edges of the screen or the surface that the screen mates to. Worked for me! Need more info, just ask.
Sunday, December 4th, 2011 AT 9:02 PM