The Speedometer gear may have some issues( See TSB Below)
9216chevy04
Number: 91-98-8C
Section: 8C
Dates: October 1990
Corporate Bulletin No: 067104
Subject:
MALFUNCTION OF THE SPEEDOMETER
DRIVE GEAR, DRIVEN GEAR AND/OR SPEEDOMETER
Model and Year:
1987-91 S1 (LLV POST OFFICE VEHICLES)
TO: ALL CHEVROLET DEALERS
Some of the above postal vehicle chassis may experience a malfunction of the speedometer drive gear, driven gear, and/or speedometer adapter.
Effective January 24, 1990 with chassis' VIN 1GBCS10E2M2901183, a new driven gear was installed in production. The new driven gear can be recognized visually as the following table illustrates.
GM PART # COLOR # OF TEETH
NEW 3987920 BLUE 20
OLD 3860347 YELLOW 24
IMPORTANT: The new driven gear has eliminated the need for the speedometer adapter.
Recommended service procedures are outlined below:
Service Procedure # 1
1. Remove and discard speedometer adapter (GM Part # 368025).
2. Remove original speedometer driven gear and inspect for damaged teeth. If damaged, follow service procedure # 2. If it is not damaged, replace the (yellow) 24 tooth driven gear with the (blue) 20 tooth driven gear (GM Part # 3987920).
For vehicles repaired under warranty use:
Labor Operation: # T1611
Labor Time: .3 hr.
FAILURE CODE: 92
NOTE: The above procedures do not apply to 1991 Postal Vehicles (LLV) with L38 engines. Effective August 13, 1990 with chassis VIN 1GBCS10A0M2912017, a new engine (L38) and rear axle ratio (GU6) were installed in production. As a result of the axle ratio change, a new driven gear is required. Use (gray) 22 tooth driven gear (GM Part Number 3987922) if vehicle is equipped with L38 and GU6.
Service Procedure # 2
1. Remove and discard speedometer adapter.
2. Remove driveshaft and rear transmission extension housing.
3. Replace both speedometer drive and driven gear with:
Drive Gear (blue) GM Part 96040176
Driven Gear (blue) GM Part 3987920
NOTE: The above procedures do not apply to 1991 Postal Vehicles (LLV) with L38 engines. Effective August 13, 1990 with chassis VIN 1GBCS10A0M2912017, a new engine (L38) and rear axle ratio (GU6) were installed in production. As a result of the axle ratio change, a new driven gear is required. Use (gray) 22 tooth driven gear (GM Part Number 3987922) if vehicle is equipped with L38 and GU6.
Parts are currently available from GMSPO.
WARRANTY INFORMATION
For vehicles repaired under warranty use:
Labor Operation: # T1612
Labor Time: 1.0 hr.
FAILURE CODE: 92
Could also be a bad speedo cable
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Tuesday, January 11th, 2011 AT 7:55 AM